Hombre XS Space Cab L4-2.2L CPC (1997)
Starter Motor: Service and Repair
Starter Motor Assemble
Assembly Procedure
1. Clean, then lubricate the armature shaft area that will be under the drive assembly.
Use a suitable starter lubricant.
2. Install the drive assembly onto the armature shaft.
3. Install the drive pinion stop collar. The flat side goes toward the drive pinion.
4. Install a new retaining ring onto the armature shaft.
Slide the ring down the shaft, until the ring seats in the shaft groove.
5. Install the thrust collar onto the shaft with the small flange toward the retaining ring.
6. Using two pair of pliers, push the pinion stop collar and the thrust collar together.
Snap the stop collar onto the retaining ring.
7. Inspect the drive end bushing (SD-210).
-
If no lubrication can be seen, lubricate the bushing.
-
Avoid excessive grease.
-
If the bushing is damaged, install a new drive end frame.
8. Inspect the drive end bearing (SD-260).
-
If no lubrication can be seen, do not lubricate the bearing.
-
Install a new bearing using a suitable driver and a hammer.
-
Drive the bearing in until the bearing is recessed 1.6 mm (0.06 in.) into the housing.
-
The new bearing is pre-lubricated, do not use additional lubricant.
9. Attach the shift lever to the drive assembly. Spread the drive lever arms slightly, in order to snap the drive lever buttons on the drive collar, as
shown.
10. Attach the plunger to the lever.
11. Install the armature shaft into the drive end bearing, while sliding the shift lever retainer into the slot on the drive end housing.
12. Slide the return spring onto the plunger.
