Rodeo S 2WD L4-2.2L (1999)
3. With clutch switch.
1. Turn the clutch switch until the switch bolt just touches the clutch pedal arm.
2. Adjust clutch switch by backing it out half a turn, and measure the clearance between the clutch pedal arm and the clutch switch bolt end.
3. Lock the lock nut.
4. Connect clutch switch connector.
Clutch Switch and Clutch Pedal Clearance: 0.5 - 1.5 mm (0.020 - 0.059 inch)
4. After adjusting the clutch pedal height, push the clutch pedal by hand to ensure the clutch pedal free play is within specification.
Pedal Free Play: 5 - 15 mm (0.20 - 0.59 inch)
5. Perform clutch pedal engagement height inspection:
1. Operate the parking brake lever and block the wheels.
2. Start the engine, fully step on the clutch pedal slowly and move the shift lever 1st position.
3. With the engine idling, release the clutch pedal slowly and measure its stroke - just prior to its clutching position.
Clutch Pedal Engagement Height (H3): MIN. 30 mm (1.18 inch)
6. If the measured value exceeds the specified limit, check the following points and repair if necessary:
-
Hydraulic circuit for fluid leakage or air in circuit.
-
Clutch disc warped.
-
Diaphragm spring weakened or tip of fingers worn.
-
Driven plate sticking on splines.
-
Release bearing worn or damaged.
