Wrangler L6-4.0L VIN S (2000)
Pinion Gear: Service and Repair
Rear Axle - 194RBI
The ring and pinion gears are serviced in a matched set. Do not replace the pinion gear without replacing the ring gear.
REMOVAL
1. Remove differential from the axle housing.
2. Mark pinion yoke and propeller shaft for installation alignment.
3. Disconnect propeller shaft from pinion yoke. Using suitable wire, tie propeller shaft to underbody.
4. Using Holder 6958 to hold yoke, remove the pinion yoke nut and washer.
Fig. 32
5. Using Remover C-452 and Wrench C-3281, remove the pinion yoke from pinion shaft (Fig. 32).
Fig. 33
6. Remove the pinion gear from housing (Fig. 33). Catch the pinion with your hand to prevent it from falling and being damaged.
7. Use a suitable pry tool or a slide hammer mounted screw to remove the pinion shaft seal.
8. Remove oil slinger, if equipped, and front pinion bearing.