kia Workshop Repair Guides

Kia Workshop Service and Repair Manuals

Components and Components Location|Page 1640 > < Components and Components Location|Page 1638
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15. Disconnect LH injector connector.
16. Remove the delivery pipe and intake manifold together.

INSTALLATION

INTAKE MANIFOLD

1. Install intake manifold and new gasket on the cylinder head.

Tightening torque
1st : 3.9 - 5.9Nm (0.4 - 0.6kgf.m, 2.9 - 4.3lb-ft)
2st : 18.62 - 23.52Nm (1.9 - 2.4kgf.m, 13.74 - 17.36lb-ft)
3st : Repeat 2nd step twice or move.

NOTE:
Be careful of the installation direction.
a - h : 1st step order
1 - 8 : 2nd step order

2. Install delivery pipe. 
3. Connect LH injector connector.
4. Connect breather Pipe assembly.

Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)

5. Install surge tank.

Tightening torque
9.80 - 11.76Nm (1.0 - 1.2kgf.m, 7.23 - 8.68lb-ft)

6. Install connector bracket on the surge tank.

Tightening torque
6.86 - 10.78Nm (0.7 - 1.1kgf.m, 5.06 - 7.96lb-ft)

7. Install surge tank stay.

Tightening torque
27.44 - 31.36Nm (2.8 - 3.2kgf.m, 20.25 - 23.14lb-ft)

8. Connect brake vacuum hose.
9. Connect PCV hose.

10. Connect water hoses to ETC.

Components and Components Location|Page 1640 > < Components and Components Location|Page 1638