Sportage 4WD 2Dr L4-2.0L (2002)
Brake Pedal Assy: Service and Repair
Removal
1. Remove cotter pin on clevis pin and disconnect pedal from connecting rod.
2. Remove the nut and washer on the brake pedal pivot bolt.
3. Remove the pivot bolt.
4. Disconnect return spring and remove pedal.
Inspection
Check the following. Replace as necessary.
1. Check bushing for wear.
2. Check pedal for deformation or bending.
3. Check pedal pad for wear.
4. Check pivot bolt for deformations.
5. Check return spring for weakness or damage.
Installation
1. Check that guide pipe, bushing, and rubber stopper are in proper position.
2. Connect the return spring to the brake pedal.
3. Position the pedal and insert pivot bolt.
4. Install washer and nut on pivot bolt.
Tighten nut to 20 ft. lbs. (27 Nm).
5. Push pedal down until it is in the clevis mount.
