Workshop Manuals Factory service & repair Lancia
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Lancia Thesis Factory Service Manual (2002-2009)16 · Electrical equipment
16 · Electrical

Starter motor - r&r

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Engine starting › Starter motor - r&r
Electrical equipmentStarter motor - r&r

STARTER MOTOR - R&R

Operation 5520B10 · STARTER MOTOR AND COMPONENTS

2.0 TB, 2.4 20V

Removing

- Position the vehicle on the lift.

- Make sure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

- Raise the vehicle on the lift.

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

2.4 20V

See in Op. 1076B68 EXHAUST PIPE FLEXIBLE SECTION - R.R.

2.0 TB

See in Op. 1076B70 EXHAUST PIPE BETWEEN PRECATALYZER AND CATALYZER - R.R.

2.0 TB, 2.4 20V

1. Disconnect the electrical connections from the starter motor.

DescriptionConnector
1Starter motorA020A
DescriptionConnector
1Starter motorA020B

2. Undo the bolts (2a) and remove the starter motor (2b).

STARTER MOTOR - R&R

Refitting

- Place the starter motor in its housing and secure it by tightening the bolts to the recommended torque.

Value - daNmFasteningComponentØ
2.7BoltSTARTER MOTORM8

- Connect the electrical connections to the starter motor.

DescriptionConnector
Starter motorA020A
DescriptionConnector
Starter motorA020B

2.4 20V

See in Op. 1076B68 EXHAUST PIPE FLEXIBLE SECTION - R.R.

2.0 TB

See in Op. 1076B70 EXHAUST PIPE BETWEEN PRECATALYZER AND CATALYZER - R.R.

2.0 TB, 2.4 20V

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

- Lower the vehicle on the lift.

- Connect the negative battery terminal.

- Remove the vehicle from the lift.

3.0 V6, 3.2 V6

Removing

- Position the vehicle on a lift.

- Open the boot and disconnect the negative battery terminal.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

See in Op. 1048A28 vacuum air circuit resonator pipe - r+r

See in Op. 1008C10 Power unit REACTION ROD - Replace

See in Op. 1048A11 COMPLETE AIR FILTER -R.R.

See in Op. 1072B50 Air CHAMBER - R.R.

See in Op. 2710A31 INTERMEDIATE DRIVE SHAFT - R.R.

See in Op. 1084B30 CARTRIDGE ENGINE OIL FILTER -R.R.

See in Op. 1076B84 EXHAUST PIPE BETWEEN RIGHT PRECONVERTER AND CATALYTIC CONVERTER - R.R.

See in Op. 1080B39 RIGHT CATALYTIC PRECONVERTER - R.R. or Replace Gasket

DescriptionConnector
1bStarter motorA020A

1. Undo the nut (1a) fixing the starter motor supply lead (1b).

2. Open the retaining bands (2a) on the bracket (2b).

3. Undo the two lower bolts (3a) fixing the starter motor (3b) and remove the cable retaining bracket.

STARTER MOTOR - R&R

1. Lower the vehicle and undo the upper bolt (1a) fixing the starter motor (1b).

STARTER MOTOR - R&R

- Raise the vehicle

1. Remove the starter motor (1a) from its housing and undo the nut (1b) fixing the starter motor relay supply lead (1c), then remove the starter motor complete with rear spacer plate.

DescriptionConnector
1cStarter motorA020A
DescriptionConnector
1cStarter motorA020B
STARTER MOTOR - R&R

Refitting

1. Before positioning the starter motor, complete with spacer, in its housing, connect the relay supply lead (1a), tightening the fixing nut (1b) to the recommend torque and position the upper fixing bolt (1c).

Value - daNmFasteningComponentØ
1b0.5NutSTARTER MOTORM8
STARTER MOTOR - R&R

1. Position the starter motor (1a), complete with spacer (1b), then screw in the higher of the two lower fixing bolts (1a) to ensure that the starter motor is correctly positioned without fully tightening it.

STARTER MOTOR - R&R

- Lower the vehicle and tighten the upper fixing bolt positioned previously to the recommended torque.

Value - daNmFasteningComponentØ
1.5BoltSTARTER MOTORM8

- Raise the vehicle and remove the lower bolt positioned previously.

1. Position the starter motor lead retaining bracket (1a) and tighten the lower bolts (1b) fixing the starter motor.

Value - daNmFasteningComponentØ
1b1.5BoltSTARTER MOTORM8

2. Position the starter motor supply lead (2a) and tighten the nut (2b) fixing the connection to the recommended torque.

DescriptionConnector
2aStarter motorA020A
Value - daNmFasteningComponentØ
2b0.9NutSTARTER MOTORM8
DescriptionConnector
2aStarter motorA020B
STARTER MOTOR - R&R

See in Op. 1080B39 RIGHT CATALYTIC PRECONVERTER - R.R. or Replace Gasket

See in Op. 1076B84 EXHAUST PIPE BETWEEN RIGHT PRECONVERTER AND CATALYTIC CONVERTER - R.R.

See in Op. 1084B30 CARTRIDGE ENGINE OIL FILTER -R.R.

See in Op. 2710A31 INTERMEDIATE DRIVE SHAFT - R.R.

See in Op. 1072B50 Air CHAMBER - R.R.

See in Op. 1048A11 COMPLETE AIR FILTER -R.R.

See in Op. 1008C10 Power unit REACTION ROD - Replace

See in Op. 1048A28 vacuum air circuit resonator pipe - r+r

See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.

See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.

See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.

See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

- Connect the negative battery lead, then close the boot.

- Remove the vehicle from the lift.

2.4 JTD 10V, 2.4 JTD 20V

Removing

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

- Disconnect the negative battery terminal.

1. Undo the fixing nuts (1a) and disconnect the electrical connections (1b).

DescriptionConnector
1bStarter motorA020A
DescriptionConnector
1bStarter motorA020B

2. Undo the retaining bolts (2a) and remove starter motor (2b).

STARTER MOTOR - R&R

Refitting

- Place the starter motor in position and tighten the fixing bolts.

- Connect the electrical connections and secure them using the nuts.

DescriptionConnector
Starter motorA020A
DescriptionConnector
Starter motorA020B

- Connect the negative battery terminal.

See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.

See in Op. 1016A10 SOUND-PROOFING COVER - R.R.

Parts & tools for this job For 2002 Lancia Thesis

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