Inspecting Cylinder Block - 300Tdi Engine Overhaul | Page 118
ENGINE
OVERHAUL
77
9. Check cylinder bore overall wear, measure at
several points from side to side, the largest
diameter recorded is the maximum wear.
Cylinder bore - standard = 90.47 mm
1st rebore oversize = 90.73 mm
2nd rebore oversize = 90.98 mm
Maximum wear = 0.177 mm
CAUTION: Do not de-glaze cylinder bores.
10. Cylinder bores which are worn in excess of
0.177 mm over the above bore sizes must be
rebored and the appropriate oversize pistons
and rings fitted.
CAUTION: Cylinder bores must be honed
to finished size.
11. Fit oil pick-up and drain pipes and sump.
12. Fit cylinder head.
13. Fit flywheel/drive plate housing.
14. Fit timing belt rear cover and oil pump.
15. Fit timing belt.
16. Fit fuel injection pump.
17. Fit oil filter head.
18. Fit fuel lift pump.
19. Fit brake servo vacuum pump.
