Upgrade Your 300Tdi Defender with a High-Quality Tail Door Lock
76
CHASSIS AND BODY
28
REPAIR
TAIL DOOR TRIM CASING
Service repair no - 76.34.09
Remove
1. Unscrew 2 bolts and remove grab handle from
rear door.
2. Remove 2 screws and detach wiper motor cover.
3. Remove 7 screws securing trim casing to door.
4. Remove 2 screws and lift wiper motor harness
cover from harness support bracket.
5. Carefully release 8 clips securing trim casing to
door.
6. Remove trim casing and collect door lock cover.
Refit
7. Position door lock cover, fit trim casing and
secure with clips.
8. Fit harness cover and secure with two screws.
9. Secure door panel with retaining screws.
10. Position wiper motor cover and secure with 2
screws.
11. Position grab handle and secure with 2 bolts.
TAIL DOOR LOCK
Service repair no - 76.37.16
Remove
1. Remove door casing
See Tail door trim
casing .
2. Remove screws, washers and nut retainer plate
securing top of lock to door.
3. Remove nuts, washers and stud retainer plate
securing bottom of lock to door.
4. Withdraw lock assembly.
5. Remove door lock gasket.
6. Clean sealant from retainer plates.
7. Insert key into barrel.
8. Depress lock barrel plunger and withdraw barrel
from lock.
Refit
9. Fit new barrel into lock.
10. Apply sealant to lock retainer plates.
11. Fit lock to door with a new gasket.
12. Secure with retainer plates, screws, washers
and nuts.
13. Close door and check for correct latching with
striker. Adjust striker as necessary
See Tail
door striker - adjust .
14. Fit door casing
See Tail door trim casing .