TD5 Defender
19
FUEL SYSTEM
6
REPAIR
Refit
17. Clean turbocharger and oil drain pipe mating
faces.
18. Using a NEW gasket, fit turbocharger drain pipe
and tighten bolts to 10 Nm (7 lbf.ft).
19. Using a new gasket fit turbocharger to exhaust
manifold and tighten nuts to 30 Nm (22 lbf. ft) .
20. Position oil drain pipe to cylinder block and
tighten union.
21. Using new gasket, align exhaust front pipe and
tighten nuts to 30 Nm (22 lbf.ft)
22. Fit banjo bolt to oil feed pipe using new sealing
washers and tighten to 25 Nm (18 lbf.ft) .
23. Position air outlet hose to turbocharger and
tighten clip screw.
24. Position and secure vacuum hose to
turbocharger wastegate.
25. Position exhaust manifold heat shield and
tighten M6 bolts to 9 Nm (7 lbf.ft) and M8 bolt to
25 Nm (18 lbf.ft) .
26. Position air inlet hose to turbocharger and
tighten clip screw.
27. Connect air flow meter to air filter and secure
clips.
28. Connect air flow meter multiplug.
29. Connect breather hose and secure clip.
30. Fit engine acoustic cover and secure with bolts.
31. Reconnect battery negative lead.
32. Fit battery cover.
FILTER ASSEMBLY - AIR
Service repair no - 19.10.01
Remove
1. Loosen clip screw and release intake hose from
air filter.
2. Release 2 clips securing air flow meter.
3. Release air flow meter from air filter cover and
position aside.
4. Disconnect multiplug from AAP sensor.
5. Release air filter from 3 grommets, remove
assembly and discard ’O’ ring.
6. Remove 2 screws, remove AAP sensor and
discard ’O’ ring.
