TD5 Defender - Transfer Gearbox Page 479
41
TRANSFER GEARBOX
2
REPAIR
13. Release handbrake outer cable from heelboard.
14. Remove breather pipe banjo bolt from transfer
gearbox high/low cross shaft housing and
discard sealing washers.
15. Remove retaining clip and disconnect high/low
operating rod from lever.
16. Remove cooling fan. See COOLING SYSTEM,
Repair.
17. Remove front exhaust pipe. See MANIFOLD
AND EXHAUST SYSTEM, Repair.
18. Drain transfer gearbox oil.
19. Remove 3 nuts securing intermediate silencer to
tail pipe.
20. Release intermediate silencer from rubber
mountings and remove silencer from tail pipe,
discard gasket.
21. Using a centre punch, mark relationship between
front propeller shaft and transfer gearbox drive
flanges and rear propeller shaft and brake drum
drive flanges.
22. Remove 4 nuts securing front propeller shaft to
transfer gearbox drive flange and remove
propeller shaft.
23. Remove 4 nuts securing rear propeller shaft to
brake drum flange.
24. Release propeller shaft and tie aside.
