Discovery II
TRANSFER BOX - LT230SE
OVERHAUL
41-63
77. Using tool LRT-51-003 to restrain flange,
tighten output flange nut to 162 Nm (119 lbf.ft).
78. If fitted: Operate differential lock selector lever
and check that detent ball can be felt to
positively engage/disengage with grooves in
shaft.
79. Up to 03 Model Year - differential lock
fitted:Screw plug in or out until setting is
correct.
80. Fit high/low selector shaft detent ball and
spring.
81. Apply sealant, Part No. STC 50552 to threads
of high/low selector shaft detent plug.
82. Up to 03 Model Year - differential lock fitted:
Fit and tighten plug, then loosen 2 complete
turns.
83. 03 Model Year onwards - differential lock
fitted: Fit detent plug and tighten until head of
plug is level with face of main casing. Using a
straight edge, check that plug is correctly
positioned; screw plug in or out as necessary.
84. 03 Model Year onwards - differential lock
fitted: Operate high/low selector lever and
check that detent ball can be felt to positively
engage/disengage with grooves in shaft.
85. Up to 03 Model Year - differential lock fitted:
Screw plug in or out until setting is correct.
86. Fit intermediate gear cluster.
OVERHAUL, Intermediate gear assembly.
M41 7888