Discovery II
TRANSFER BOX - LT230SE
41-64
OVERHAUL
Dog clutch - differential lock
$% 41.20.23
Disassembly
1. Remove 6 bolts securing high/low cross shaft
housing, multiplug bracket and selector cable
bracket to front output shaft housing; remove
brackets and housing.
2. Remove 7 bolts securing differential lock
selector side cover, remove side cover.
3. Up to 03 Model Year: Note position of longest
bolt and remove 8 bolts securing front output
shaft housing to main casing and remove
housing.
4. Up to 03 Model Year: Remove 3 bolts securing
differential lock selector housing and remove
housing.
5. Up to 03 Model Year: Remove and discard 'O'
rings from selector housing.
6. Up to 03 Model Year: Remove differential
warning lamp switch and locknut.
7. Up to 03 Model Year: Remove Allen plug and
remove differential lock detent spring and ball.
8. 03 Model Year onwards: Remove 2
differential warning lamp switches and sealing
washers.