landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Dog clutch - differential lock|Page 701 > < Dog clutch - differential lock
Page 590
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TRANSFER BOX - LT230SE

OVERHAUL

41-65

9. 03 Model Year onwards:Note position of 

longest bolt and remove 8 bolts securing front 
output shaft housing to main casing; remove 
housing.

10. 03 Model Year onwards:Remove 3 bolts 

securing differential lock selector housing and 
bracket, remove housing.

11. 03 Model Year onwards:Remove and discard 

'O' rings from selector housing.

12. 03 Model Year onwards:Remove differential 

lock detent plug, recover spring and ball.

13. Compress differential lock selector fork  spring 

and remove retaining clips from each  end of 
spring. 

14. Withdraw differential lock selector  shaft from 

front output housing, recover  spring and 
remove selector fork. 

15. Position tool LRT-51-003 to output  shaft drive 

flange, remove and discard nut. 

16. Remove and discard steel and felt washers. 

Remove output shaft drive flange.

17. Using a copper mallet, drive output  shaft from 

housing. 

18. Noting its fitted position, remove bearing 

spacer from output shaft.

19. Noting its fitted position, remove dog  clutch 

from output  shaft. 

20. Remove and discard oil seal from  housing. 

Reassembly

1. Clean differential lock components. Remove all 

traces of sealant from mating faces of 
housings, side cover, bolt threads, detent plugs 
and differential lock warning lamp switches.

2. Lubricate components with gearbox oil. 

3. Using tool LRT-41-012, fit new output  shaft oil 

seal. 

CAUTION: Oil seal must be fitted dry.

Dog clutch - differential lock|Page 701 > < Dog clutch - differential lock