Discovery II
TRANSFER BOX - LT230SE
REPAIRS
41-25
Refit
1. Fit differential lock selector cable to differential
lock selector lever and secure with clevis pin
and 'C' clip.
2. Position transfer gearbox high/low selector
lever assembly to transmission tunnel.
3. Position differential lock selector cable to
differential lock selector cable abutment
bracket and tighten locknuts sufficiently to
retain cable.
4. Fit differential lock selector cable to transfer
gearbox and secure with clevis pin.
5. Fit transfer gearbox high/low selector cable to
transfer gearbox high/low selector lever and
secure with clevis pin and 'C' clip.
6. Fit transfer gearbox high/low selector lever to
transmission tunnel, fit bolts and tighten to 10
Nm (7 lbf.ft).
7. Models fitted with high/low shift interlock
solenoid: Position interlock solenoid harness
to high/low shift cable, fit sleeve around cable
and harness and secure sleeve.
8. Models fitted with high/low shift interlock
solenoid: Connect solenoid multiplug to main
harness and secure multiplug to bracket.
9. Check and adjust differential lock selector
ADJUSTMENTS, Cable - selector -
differential lock - adjust.
10. Fit centre console.
REPAIRS, Console - centre - automatic
models.
Transfer box - Diesel
$% 41.20.25.99
Remove
1. Remove front exhaust pipe.
SYSTEMS - Td5, REPAIRS, Pipe - front.
2. Raise vehicle on ramp.
3. Drain transfer box oil.
4. Remove 3 nuts securing intermediate silencer
to tail pipe.
5. Release silencer from mounting rubbers.
6. Remove silencer and discard gasket.
7. Remove front propeller shaft.
8. Remove rear propeller shaft.