300Tdi Discovery
4.0 V8
7
REPAIR
171. Route drive belt around pulleys.
172. Pivot tensioner downwards.
173. Align belt to tensioner and release tensioner.
174. Connect battery positive lead and tighten.
175. Secure terminal cover.
176. Align gearbox breather pipe, clip to engine lifting
eye and fit bolt. Tighten to
9 Nm.
177. Align and secure engine harness brackets to
inlet manifold and fit nuts. Tighten to
9 Nm.
178. Connect injector multiplugs.
179. Connect air intake temperature sensor multiplug.
180. Connect fuel temperature sensor multiplug.
181. Connect coolant temperature multiplug.
182. Connect temperature gauge connector.
183. Connect oil pressure switch Lucar.
184. Connect camshaft sensor multiplug and secure
to bracket.
185. Fit ignition coil bracket.
See FUEL SYSTEM
SFI, Repair, Ignition Coils
186. Position heater hose/pipe assembly.
187. Connect hose to inlet manifold.
188. Align pipe to bracket and fit bolt. Tighten to
9
Nm.
189. Tighten hose clip.
190. Connect heater return hose and tighten clip.
191. Remove plugs from fuel feed and return hose
connections.
192. Clean feed unions.
193. Connect return hose and tighten clip.
194. Connect feed hose union and tighten.
195. Remove cloth.
196. Connect purge hose.
197. Connect leads to generator, tighten terminal nuts
and fit cover.
198. Connect sensing Lucar.
199. Connect servo vacuum hose.
200. Position expansion tank and secure with fixings.
201. Connect hose and tighten clip.
202. Lower ramp.
203. Fit mass air flow sensor.
See FUEL SYSTEM
SFI, Repair, Mass Air Flow Sensor (MAF
Sensor)
204. Fit plenum chamber.
See FUEL SYSTEM SFI,
Repair, Plenum Chamber
205. Fit radiator.
See COOLING SYSTEM, Repair,
Radiator
206. Fit bonnet.
See CHASSIS AND BODY, Repair,
Bonnet [Hood]
207. Reconnect battery negative lead.
208. Bleed power steering system.
See STEERING,
Repair, Power Steering System - Bleed
209. Drain engine oil and refill.
See LUBRICANTS,
FLUIDS AND CAPACITIES, Information,
Recommended Lubricants and Fluids - USA
Vehicles
210. Start engine. Check for fuel, coolant and oil
leaks.
FRONT COVER GASKET
Service repair no - 12.65.04 - Front Cover Gasket
Remove
1. Disconnect battery negative lead.
2. Drain cooling system.
See COOLING SYSTEM
V8, Adjustment, Coolant
3. Remove radiator
See COOLING SYSTEM,
Repair, Radiator
4. Remove water pump pulley.
See COOLING
SYSTEM, Repair, Viscous Coupling, Fan
Blades, Pulley and Fan Cowl
5. Slacken bottom hose clip. Remove hose from
water pump.
6. Raise vehicle on ramp.
7. Disconnect oil cooler hoses from front cover and
position aside. Plug hoses and connections.
8. Disconnect Lucar from oil pressure switch.
