300Tdi Discovery
19
FUEL SYSTEM
16
REPAIR
Refit
1. Clean mating faces of cylinder heads, cylinder
block and intake manifold.
2. Locate NEW seals in position with ends
engaged in notches formed between the cylinder
heads and block.
3. Apply RTV sealant between ends of seals,
cylinder head and block.
4. Fit intake manifold gasket with the word
’FRONT’ to the front and open bolts hole to the
front RH side.
5. Fit gasket clamps and tighten bolts finger tight.
6. Locate intake manifold onto cylinder heads,
clean threads of manifold securing bolts.
7. Allow 10 minutes for RTV sealant to cure.
8. Fit manifold bolts finger tight. Working in the
sequence shown tighten the bolts to
38 Nm.
9. Tighten the gasket clamp bolts to
18 Nm.
10. Reverse removal procedure.
11. Fill cooling system.
See COOLING SYSTEM,
Repair, Radiator
12. Start engine check for water and fuel leaks.
