300Tdi Discovery
19
FUEL SYSTEM
24
REPAIR
ADD: 09/95
Refit
29. Fit NEW pump seal to tank opening.
30. Carefully lower pump into tank opening, pressing
firmly on the pump top flange to allow correct
positioning.
NOTE: Ensure location tag on pump top
flange is engaged correctly to tank
opening lip.
31. Fit locking ring and tighten to
35 Nm using
service tool LRT-19-009.
32. Fit vent hose to fuel tank clips and connect to
pressure sensor.
33. With assistance, fit fuel tank into position.
34. Fit fuel tank cradle and secure with nuts and
bolts.
35. Align upper fuel tank strap and secure with nut
and bolt.
36. Fit NEW clip to fuel filler neck hose.
37. Connect fuel filler neck internal breather to tank.
38. Connect fuel filler neck hose to tank.
39. Position fuel filler neck hose clip and tighten until
head shears.
40. Connect vent line quickfit connector to
liquid/vapour separator.
41. Connect vent line hose connection.
42. Position anti-roll [sway] bar straps and secure
with nuts and bolts.
43. Remove stand(s) and lower vehicle.
44. Connect both fuel lines to the pump by pushing
the connectors down each line square to the
pump connection until the connectors positively
latches.
45. Connect multiplugs to fuel pump and pressure
sensor.
46. Reconnect battery negative lead.
47. Refill tank with drained fuel.
48. Run the engine to check for any fuel leaks.
49. Fit access panel and secure with screws.
50. Reposition loadspace sound insulation and
carpet.
51. Fit RH luggage compartment side panel.
See
CHASSIS AND BODY, Repair, rear
compartment trim panels
52. Fit tail door tread strip and secure with screws.
FUEL TANK - DRAINING - ADVANCED EVAPS
Service repair no - 19.55.02
WARNING: Before removing the fuel tank
it must be drained.
WARNING: Petrol/gasoline vapour is
highly flammable and in confined spaces
is also explosive and toxic. Always have a
fire extinguisher containing FOAM, CO2, GAS or
POWDER close at hand when handling or draining
fuel. See Introduction
CAUTION: Before disconnecting any part
of fuel system, it is imperative that all dust,
dirt and debris is removed from around
components to prevent ingress of foreign matter
into fuel system.
NOTE: Assuming the fuel tank is FULL
drain the following quantities:
Renew Fuel pump = 9 Litres (2.4 US Gallons)
Renew Fuel filler neck = 22 Litres (6 US Gallons)
Renew Fuel tank = COMPLETE DRAIN
1. Depressurise fuel system.
See fuel system -
depressurise - advanced evaps
2. Disconnect battery negative lead.
3. Remove 6 screws securing tail door tread strip
and remove tread strip.
4. Remove RH luggage compartment side panel.
See CHASSIS AND BODY, Repair,
