Transfer box - IRD (Operation): Description and operation (page 2 of 2)

There are also four internal oil seals in the IRD unit. Two smaller diameter oil seals (1) are fitted internally at each end of the primary shaft. These prevent oil ingress along the intermediate shaft from the IRD unit at the differential end. At the opposite end, the seal prevents oil ingress from the gearbox along the intermediate shaft. Two larger oil seals (2) are fitted in the main casing where the IRD unit enters the gearbox. The inner oil seal prevents oil ingress from the IRD primary shaft entering into the area between the two seals, and the outer oil seal prevents oil ingress from the gearbox entering the same area.

On the underside of the main casing is a ’tell-tale’ drilling which is positioned between the inner and outer primary shaft oil seals. Oil leakage from the drilling will indicate either a faulty inner or outer primary shaft oil seal. An ’O’ ring seal (5), fitted in a machined groove, seals the IRD main casing to the gearbox clutch housing.