Freelander Service Procedures
DOORS
76-1-10 REPAIRS
Glass - tail door
$% 76.31.20
Remove
1. Remove tail door plastic sheet.
DOORS, REPAIRS, Plastic sheet -
2. Disconnect 2 Lucars from heater element.
3. Lower screen to access clamp bolts.
4. Loosen both clamp bolts, release and remove
rear screen.
Refit
1. Position screen to door and align in clamps
using timing marks on screen.
2. Ensure glass is fully pushed down in clamp
closest to door hinge, then tighten clamp bolt.
3. Position screen horizontally by lifting clamp
closest to door latch so that screen heater
element is aligned with waist seal.
4. Tighten clamp bolts to 8 Nm (6 lbf.ft).
5. Raise screen and connect Lucars to screen
heater element.
6. Ensure a 5mm equal gap exists between
screen and both 'E' post finishers. If required,
adjust screen again using timing marks.
7. Loosen lower adjuster lock nuts.
8. Loosen pre-load screws so screen clears seal.
9. Adjust pre-load screws until screen is just in
contact with seal.
10. Adjust pre-load screws until screen applies a
1mm pre-load on seal.
11. Ensure there is full screen to seal contact.
12. Lower glass and tighten lock nuts to 14 Nm (10
lbf.ft).
13. Recheck pre-load.
14. Raise and lower screen to confirm correct
alignment.
15. Fit tail door plastic sheet.