Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 3
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 4
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 5
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 6
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 7
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 8
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 9
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 10
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 11
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 12
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 13
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 14
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 15
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 16
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 17
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 18
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 19
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 20
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 21
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 22
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 23
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 24
- Freelander 2001MY ON Workshop Manual - Service Procedures - 5th Edition - NAS |Page 25
- INTRODUCTION
- GENERAL INFORMATION
- General precautions
- Safety instructions
- Environmental Precautions
- Environmental Precautions|Page 38
- Environmental Precautions|Page 39
- Environmental Precautions|Page 40
- General fitting instructions
- Ball and roller bearings
- Oil seals
- Joints and joint faces
- Locking devices
- Screw threads
- Bolt identification
- Nut identification
- Flexible pipes and hoses
- Flexible pipes and hoses|Page 50
- Service tools
- Rolling road testing
- Fuel handling precautions
- Electrical precautions
- Supplementary restraint system precautions
- Supplementary restraint system precautions|Page 56
- Supplementary restraint system precautions|Page 57
- Supplementary restraint system precautions|Page 58
- Supplementary restraint system precautions|Page 59
- Supplementary restraint system precautions|Page 60
- Supplementary restraint system precautions|Page 61
- SRS component manual deployment
- SRS component replacement policy
- Air conditioning system precautions
- Remedial actions
- Service precautions
- Air conditioning compressor replacement
- Air conditioning compressor replacement|Page 68
- GENERAL DATA
- Engine - Td4 Diesel
- Engine - Td4 Diesel|Page 71
- Engine - Td4 Diesel|Page 72
- Engine - Td4 Diesel|Page 73
- Engine - Td4 Diesel|Page 74
- Engine - K1.8 Petrol
- Engine - K1.8 Petrol|Page 76
- Engine - K1.8 Petrol|Page 77
- Engine - K1.8 Petrol|Page 78
- Engine - K1.8 Petrol|Page 79
- Engine - KV6 Petrol
- Engine - KV6 Petrol|Page 81
- Engine - KV6 Petrol|Page 82
- Engine - KV6 Petrol|Page 83
- Engine - KV6 Petrol|Page 84
- Fuel system - Td4 Diesel
- Fuel system - Td4 Diesel|Page 86
- Fuel system - K1.8 Petrol
- Fuel system - KV6 Petrol
- Cooling system - Td4 Diesel
- Cooling system - K1.8 Petrol
- Cooling system - KV6 Petrol
- GENERAL DATA|Clutch
- Manual Gearbox - Getrag
- Manual Gearbox - PG1
- Manual Gearbox - PG1|Page 95
- Intermediate Reduction Drive (IRD)
- Automatic Gearbox - Jatco
- Rear Axle and Final Drive
- Steering
- Front Suspension
- Front Suspension|Page 101
- Rear Suspension
- GENERAL DATA|Brakes
- Wheels and tyres
- Tyre pressures
- Heating and Ventilation
- Air Conditioning
- Electrical - Td4 engine
- Electrical - K1.8 engine
- Electrical - KV6 engine
- Dimensions
- GENERAL DATA|Weights
- IDENTIFICATION NUMBERS
- TORQUE WRENCH SETTINGS
- TORQUE WRENCH SETTINGS|Maintenance
- Engine – Td4
- Engine – Td4|Page 121
- Engine – K1.8
- Engine – K1.8|Page 123
- Engine – KV6
- Engine – KV6|Page 125
- Emission Control
- Engine Management System – EDC
- Engine Management System – MEMS
- Engine Management System – Siemens
- Fuel Delivery System – Diesel
- Fuel delivery system – Petrol
- Cooling System – Td4
- Cooling System – K1.8
- Cooling System – KV6
- Manifolds and Exhaust System – Td4
- Manifolds and Exhaust Systems – K1.8
- Manifolds and Exhaust Systems – KV6
- TORQUE WRENCH SETTINGS|Clutch
- Manual Gearbox – PG1
- Manual Gearbox – Getrag
- Intermediate Reduction Drive
- Automatic Gearbox – Jatco
- Driveshafts
- Rear Axles and Final Drive
- Steering
- Front Suspension and Subframe
- Rear Suspension and Subframe
- TORQUE WRENCH SETTINGS|Brakes
- Supplementary Restraint Systems
- TORQUE WRENCH SETTINGS|Body
- TORQUE WRENCH SETTINGS|Body|Page 151
- Heating and Ventilation
- Air Conditioning
- Wipers and Washers
- Electrical
- Electrical|Page 156
- LIFTING AND TOWING
- CAPACITIES, FLUIDS, LUBRICANTS AND SEALANTS
- MAINTENANCE
- MAINTENANCE
- Td4 - Diesel Engine - Under Bonnet View
- K1.8 – Petrol Engine – Under Bonnet View
- KV6 – Petrol Engine – Under Bonnet View
- Seats and Seat Belts
- Lamps, Horns and Warning Indicators
- Wipers and Washers
- Handbrake
- Alarm Handset Battery
- Road Wheels
- Tyres
- Brake Pads and Calipers
- Brake Pads and Calipers|Page 180
- Brake Fluid
- Road Wheel Speed Sensors
- Fuel Filter - Petrol
- Fuel Filter - Diesel
- Fuel Pump and Filter assembly - Diesel - 03 Model Year onwards
- Fuel Sedimenter - Diesel - 03 Model Year onwards
- Door Locks, Hinges, Check Straps and Bonnet Catch
- Anti-freeze
- Cooling System and Intercooler
- Vent filter - turbocharger boost control solenoid valve - Td4
- Spark Plugs – K1.8
- Spark Plugs – KV6
- Air Cleaner – Petrol Models
- Ancillary Drive Belt – Td4
- Ancillary Drive Belt – K1.8
- Ancillary Drive Belt – KV6
- Camshaft Timing Belt – K1.8
- Camshaft Timing Belt – KV6
- Brake/Clutch Reservoir
- PAS Fluid Level
- Intermediate Reduction Drive - Non NAS models
- Intermediate Reduction Drive - NAS models
- Manual Gearbox – PG1
- Manual Gearbox – GETRAG
- Automatic Gearbox – JATCO
- Rear Axle
- Clutch Pipes and Unions
- Windscreen and Rear Washer Reservoir
- MAINTENANCE|Battery
- Engine Oil and Filter – Td4
- Engine Oil and Filter – K1.8
- Engine Oil and Filter – KV6
- Fuel Hoses and Pipes
- Brake Hoses and Pipes
- Check Exhaust System
- Suspension
- Steering
- Road Test
- Road Test|Page 219
- Endorse Service Record
- Report any Unusual Features
- MAINTENANCE
- ENGINE - K SERIES KV6
- ADJUSTMENTS
- REPAIRS
- Camshafts - LH cylinder head
- Camshafts - LH cylinder head|Page 228
- Camshafts - RH cylinder head
- Camshafts - RH cylinder head|Page 230
- Camshafts - RH cylinder head|Page 231
- Inlet camshaft front oil seal
- Camshaft rear oil seal
- Pulley - crankshaft
- Crankshaft front oil seal
- Crankshaft rear oil seal
- Cylinder head gasket - LH
- Cylinder head gasket - LH|Page 238
- Cylinder head gasket - LH|Page 239
- Cylinder head gasket - RH
- Cylinder head gasket - RH|Page 241
- Cylinder head gasket - RH|Page 242
- Cylinder head gasket - RH|Page 243
- Camshaft cover gasket - LH - Up to 03MY
- Camshaft cover gasket - LH - from 03MY
- Camshaft cover gasket - LH - from 03MY|Page 246
- Camshaft cover gasket - RH
- Camshaft cover gasket - RH|Page 248
- Cover - engine acoustic
- Engine and automatic gearbox - up to 03MY
- Engine and automatic gearbox - up to 03MY|Page 251
- Engine and automatic gearbox - up to 03MY|Page 252
- Engine and automatic gearbox - up to 03MY|Page 253
- Engine and automatic gearbox - up to 03MY|Page 254
- Engine and automatic gearbox - up to 03MY|Page 255
- Engine and automatic gearbox - up to 03MY|Page 256
- Engine and automatic gearbox - up to 03MY|Page 257
- Engine and automatic gearbox - up to 03MY|Page 258
- Engine and automatic gearbox - up to 03MY|Page 259
- Engine and automatic gearbox - from 03MY
- Engine and automatic gearbox - from 03MY|Page 261
- Engine and automatic gearbox - from 03MY|Page 262
- Engine and automatic gearbox - from 03MY|Page 263
- Engine and automatic gearbox - from 03MY|Page 264
- Engine and automatic gearbox - from 03MY|Page 265
- Engine and automatic gearbox - from 03MY|Page 266
- Engine and automatic gearbox - from 03MY|Page 267
- Engine and automatic gearbox - from 03MY|Page 268
- Engine and automatic gearbox - from 03MY|Page 269
- Arm assembly - engine mounting RH
- Engine mounting - LH
- Hydramount - engine - RH
- Engine steady - upper RH
- Engine steady - lower
- Torque converter drive plate
- Filter - engine oil
- Oil pick-up strainer
- Gasket - oil pump
- Gasket - oil pump|Page 279
- Sump - reseal
- Switch - oil pressure
- Oil pressure relief valve
- Oil pressure relief valve|Page 283
- Oil cooler - engine
- Camshaft timing belt
- Camshaft timing belt|Page 286
- Camshaft timing belt|Page 287
- Camshaft timing belt|Page 288
- Camshaft timing belt|Page 289
- Camshaft timing belt|Page 290
- Camshaft timing belt|Page 291
- Camshaft timing belt|Page 292
- Camshaft timing belt cover - RH front
- Camshaft timing belt cover - LH front
- Camshaft timing belt cover - LH rear
- Camshaft timing belt cover - RH rear
- Camshaft rear timing belt - LH cylinder head
- Camshaft rear timing belt - LH cylinder head|Page 298
- Camshaft rear timing belt - LH cylinder head|Page 299
- Camshaft rear timing belt - LH cylinder head|Page 300
- Camshaft rear timing belt - RH cylinder head
- Camshaft rear timing belt - RH cylinder head|Page 302
- Camshaft rear timing belt - RH cylinder head|Page 303
- Camshaft rear timing belt - RH cylinder head|Page 304
- OVERHAUL
- Piston assemblies - engine set
- Piston assemblies - engine set|Page 307
- Piston assemblies - engine set|Page 308
- Crankshaft front oil seal
- Crankshaft rear oil seal
- Crankshaft
- Crankshaft|Page 312
- Crankshaft|Page 313
- Crankshaft|Page 314
- Crankshaft|Page 315
- Cylinder head gasket - LH
- Cylinder head gasket - LH|Page 317
- Cylinder head gasket - LH|Page 318
- Cylinder head gasket - LH|Page 319
- Cylinder head gasket - RH
- Cylinder head gasket - RH|Page 321
- Cylinder head gasket - RH|Page 322
- Cylinder head - decarbonise
- Cylinder head - decarbonise|Page 324
- Cylinder head - decarbonise|Page 325
- Cylinder head - decarbonise|Page 326
- Cylinder head - decarbonise|Page 327
- Cylinder head - decarbonise|Page 328
- Cylinder head - decarbonise|Page 329
- Cylinder head - decarbonise|Page 330
- Cylinder head - decarbonise|Page 331
- Cylinder head - decarbonise|Page 332
- Oil pump - Overhaul
- Oil pump - Overhaul|Page 334
- Sump - engine oil
- Camshaft timing belt
- Camshaft timing belt|Page 337
- Camshaft timing belt|Page 338
- Camshaft timing belt|Page 339
- Camshaft timing belt|Page 340
- Camshaft timing belt|Page 341
- Camshaft timing belt|Page 342
- Camshaft timing belt|Page 343
- EMISSION CONTROL
- ADJUSTMENTS
- REPAIRS
- Valve - depression limiter - Td4
- Solenoid - canister purge - KV6
- Charcoal canister - petrol - Non NAS
- Charcoal canister - NAS
- Valve - canister purge - K1.8
- Valve - EGR - Td4
- Solenoid/modulator valve - EGR - Td4
- Thermal valve - exhaust gas recirculation (EGR) - Td4 Automatic transmission (hot climates) - fro...
- Cooler - EGR - Td4
- Cooler - EGR - Td4|Page 358
- Module - tank leakage diagnostic (DMTL)
- Filter - fuel leak detection pump - KV6 - NAS
- Catalytic converter - RH - KV6 - NAS
- Catalytic converter - RH - KV6 - NAS|Page 362
- Catalytic converter - RH - KV6 - NAS|Page 363
- ENGINE MANAGEMENT SYSTEM - SIEMENS
- REPAIRS
- Spark plugs - up to 03MY
- Spark plugs - from 03MY
- Coil - each - LH bank - up to 03MY
- Coil - each - LH bank - from 03MY
- Coil - each - RH bank - up to 03MY
- Coil - each - RH bank - from 03MY
- Engine control module (ECM) - Non NAS
- Engine control module (ECM) - fuel - NAS
- Idle Air Control Valve (IACV)
- Sensor - intake air temperature (IAT) - NAS
- Sensor - engine coolant temperature (ECT)
- Sensor - crankshaft position (CKP)
- Sensor - throttle position (TP)
- Sensor - thermostat monitoring (TM) - KV6 - NAS
- Sensor - camshaft position (CMP)
- Sensor - knock (KS)
- Switch - throttle pedal - Non NAS
- Sensor - combined - manifold absolute pressure/Intake air temperature (MAP/ IAT)
- Sensor - throttle position (TP) - NAS - up to 03MY
- Sensor - throttle position (TP) - NAS - from 03MY
- REPAIRS
- FUEL DELIVERY SYSTEM - PETROL
- ADJUSTMENTS
- Throttle cable - check and adjust - KV6
- Throttle cable - check and adjust - K1.8
- Fuel system - depressurise - KV6 - Non NAS
- Fuel system - depressurise - KV6 - NAS
- Fuel system - depressurise - K1.8
- Fuel system - pressure test - KV6 - Non NAS
- Fuel system - pressure test - KV6 - NAS
- Fuel system - pressure test - K1.8
- Fuel tank - drain
- REPAIRS
- Air cleaner - K1.8
- Element - air cleaner - K1.8
- Element - air cleaner - KV6
- Element - air cleaner - KV6 - NAS
- Cable - throttle - KV6
- Switch - inertia
- Sensor - heated oxygen (H02S) - pre- catalyst - LH - KV6 - Non NAS
- Sensor - heated oxygen (H02S) - pre- catalyst - LH - KV6 - NAS
- Sensor - heated oxygen (H02S) - front - K1.8
- Sensor - heated oxygen (H02S) - pre- catalyst - RH - KV6 - Non NAS
- Sensor - heated oxygen (H02S) pre- catalyst - RH - KV6 - NAS
- Sensor - mass air flow (MAF) - NAS
- Relay - fuel pump
- Throttle housing - K1.8
- Throttle housing - K1.8|Page 412
- Throttle housing - KV6 - Non NAS
- Throttle housing - KV6 - Non NAS|Page 414
- Throttle housing - KV6 - Non NAS|Page 415
- Throttle housing - KV6 - NAS
- Variable induction system (VIS) balance motor - KV6
- Sensor - heated oxygen (H02S) - post catalyst - LH - KV6 - Non NAS
- Sensor - heated oxygen (H02S) - post catalyst - LH - KV6 - NAS
- Sensor - heated oxygen (H02S) - post cat - K1.8
- Sensor - heated oxygen (H02S) - post catalyst - RH - KV6 - NAS
- Filter - main
- Pump - fuel
- Tank - Non NAS
- Tank - Non NAS|Page 425
- Tank - NAS
- Tank - NAS|Page 427
- Filler neck
- Fuel rail - KV6 - Non NAS
- Fuel rail - KV6 - NAS
- Fuel rail - KV6 - NAS|Page 431
- Injector - KV6
- Injectors - set - K1.8
- Actuator unit - cruise control - KV6 - non NAS
- Vacuum pump - cruise control - KV6 - non NAS
- Switch - cruise control - KV6 - up to 04MY
- Switch - engagement (on/off) - from 04MY
- Switch - multi-purpose
- ECU - cruise control - KV6
- Interface ECU - cruise control - KV6
- Interface ECU - cruise control - KV6|Page 441
- ADJUSTMENTS
- COOLING SYSTEM - K SERIES KV6
- ADJUSTMENTS
- REPAIRS
- MANIFOLDS & EXHAUST SYSTEMS - K SERIES KV6
- REPAIRS
- Front pipe - Non NAS
- Front pipe - Non NAS|Page 457
- Front pipe - NAS
- Intermediate pipe - Non NAS
- Intermediate pipe - NAS
- Tail pipe & silencer
- Heat shield - A/C compressor - KV6 - NAS
- Gasket - inlet manifold - LH
- Gasket - exhaust manifold - RH - Non NAS
- Gasket(s) - exhaust manifold - RH - KV6 - NAS
- Gasket - exhaust manifold - LH - Non NAS
- Gasket(s) - exhaust manifold - LH - NAS
- Seals - inlet manifold chamber - up to 03MY
- Seals - inlet manifold chamber - up to 03MY|Page 469
- Seals - inlet manifold chamber - up to 03MY|Page 470
- Seals - inlet manifold chamber - up to 03MY|Page 471
- Seals - inlet manifold chamber - up to 03MY|Page 472
- Seals - inlet manifold chamber - from 03MY
- Seals - inlet manifold chamber - from 03MY|Page 474
- Seals - inlet manifold chamber - from 03MY|Page 475
- Seals - inlet manifold chamber - from 03MY|Page 476
- Seals - inlet manifold chamber - from 03MY|Page 477
- Gasket - inlet manifold - RH
- Gasket - inlet manifold - RH|Page 479
- OVERHAUL
- REPAIRS
- INTERMEDIATE REDUCTION DRIVE
- ADJUSTMENTS
- REPAIRS
- Intermediate reduction drive (IRD) unit - Td4
- Intermediate reduction drive (IRD) unit - Td4|Page 493
- Intermediate reduction drive (IRD) unit - Td4|Page 494
- Intermediate reduction drive (IRD) unit - Td4|Page 495
- Intermediate reduction drive (IRD) unit - K1.8
- Intermediate reduction drive (IRD) unit - K1.8|Page 497
- Intermediate reduction drive (IRD) unit - K1.8|Page 498
- Intermediate reduction drive (IRD) unit - KV6
- Intermediate reduction drive (IRD) unit - KV6|Page 500
- Intermediate reduction drive (IRD) unit - KV6|Page 501
- Intermediate reduction drive (IRD) unit - KV6|Page 502
- Gasket - end cover - IRD housing - Td4
- Gasket - end cover - IRD housing - KV6
- Gasket - end cover - IRD housing - KV6|Page 505
- Gasket - end cover - IRD housing - KV6|Page 506
- Gasket - end cover - IRD housing - K1.8
- Seals - primary gear shaft
- Seals - primary gear shaft|Page 509
- Seal - pinion gear
- Seal - pinion gear|Page 511
- Seal - driveshaft - LH - Td4 & KV6 models
- Seal - drive shaft - LH - K1.8
- Seal - driveshaft - RH
- Seal - pinion gear housing - Td4
- Seal - pinion gear housing - Td4|Page 516
- Seal - pinion gear housing - K1.8
- Seal - pinion gear housing - KV6 - Non NAS
- Seal - pinion gear housing - KV6 - Non NAS|Page 519
- Seal - pinion gear housing - KV6 - NAS
- Seal - pinion gear housing - KV6 - NAS|Page 521
- Seal - pinion gear housing - KV6 - NAS|Page 522
- AUTOMATIC GEARBOX - JATCO
- ADJUSTMENTS
- REPAIRS
- Selector housing
- Gear knob
- Selector cable
- Selector indicator - up to 03 MY
- Selector indicator - from 04MY
- Inhibitor switch
- AUTOMATIC GEARBOX - JATCO|ECU
- Oil seal - torque converter
- Gearbox - KV6 - with engine and gearbox removed
- Gearbox - KV6 - with engine and gearbox removed|Page 539
- Gearbox - KV6 - with engine and gearbox removed|Page 540
- Gearbox - KV6 - with engine and gearbox removed|Page 541
- Gearbox - KV6 - with engine and gearbox removed|Page 542
- Gearbox - KV6
- Gearbox - KV6|Page 544
- Gearbox - KV6|Page 545
- Gearbox - KV6|Page 546
- Gearbox - KV6|Page 547
- Gearbox - KV6|Page 548
- Gearbox - Td4
- Gearbox - Td4|Page 550
- Gearbox - Td4|Page 551
- Gearbox - Td4|Page 552
- Fluid pan - reseal
- Fluid cooler - air blast - Td4 (hot climates)
- Fluid cooler - air blast - Td4 (hot climates)|Page 555
- Fluid cooler - Td4
- Fluid cooler - KV6
- Hose - fluid cooler
- DRIVESHAFTS
- REPAIRS
- Shaft with both joints - LH
- Shaft with both joints - LH|Page 562
- Shaft with both joints - RH
- Shaft with both joints - RH|Page 564
- Gaiter - bell & joint - outer - front
- Bell & joint - outer - LH - front
- Gaiter - inner joint
- Shaft with both joints - rear
- Shaft with both joints - rear|Page 569
- Gaiter - outer - rear
- Bell & joint - outer - rear
- Gaiter - inner joint - rear
- Propeller shaft assembly
- Propeller shaft assembly|Page 574
- Propeller shaft - front
- Propeller shaft - rear
- Propeller shaft - front /rear - overhaul
- Gaiter - sliding joint - front propeller shaft
- Viscous coupling assembly
- Support bearing - front
- Support bearing - front|Page 581
- Support bearing - front|Page 582
- REPAIRS
- REAR AXLE & FINAL DRIVE
- STEERING
- ADJUSTMENTS
- Power assisted steering (PAS) system - bleed
- Cable - key interlock - adjust
- Front wheel alignment - check & adjust
- Alignment - rear wheel - check & adjust
- Power steering - pressure test
- REPAIRS
- Power steering rack
- Power steering rack|Page 602
- Power steering rack|Page 603
- Gaiter - PAS rack
- Oil cooler - Td4 & K1.8 models
- Oil cooler - KV6 models
- Drive belt - K1.8
- Pump - steering - KV6
- Pump - steering - KV6|Page 609
- Pump - steering - K1.8
- Pump - steering - Td4
- Nacelle - column
- Column lock & ignition/starter switch assembly
- Cable - key interlock
- Column assembly - inner & outer
- Column assembly - inner & outer|Page 616
- Column assembly - inner & outer|Page 617
- Column assembly - inner & outer|Page 618
- Ball joint - track rod
- Track rod
- Steering wheel
- Steering wheel|Page 622
- ADJUSTMENTS
- FRONT SUSPENSION
- REPAIRS
- Anti roll bar
- Ball joint link - anti roll bar
- Mounting rubbers - anti roll bar - set
- Bearing - hub
- Bearing - hub|Page 629
- Bearing - hub|Page 630
- Bearing - hub|Page 631
- FRONT SUSPENSION|Damper
- FRONT SUSPENSION|Damper|Page 633
- FRONT SUSPENSION|Damper|Page 634
- Lower arm assembly
- Lower arm assembly|Page 636
- Lower arm assembly|Page 637
- Rear beam
- Rear beam|Page 639
- Bush - lower arm - front
- Bush - lower arm - rear
- REPAIRS
- REAR SUSPENSION
- REPAIRS
- Bush - trailing link
- Bearing - hub
- Bearing - hub|Page 646
- Bearing - hub|Page 647
- REAR SUSPENSION|Damper
- REAR SUSPENSION|Damper|Page 649
- REAR SUSPENSION|Damper|Page 650
- Trailing arm
- Bush - trailing arm
- Link - adjustable - transverse
- Link - transverse fixed
- Bush - link - transverse
- Sub frame
- Sub frame|Page 657
- REPAIRS
- BRAKES
- ADJUSTMENTS
- REPAIRS
- Drum - rear
- Drum - rear|Page 664
- Disc - front
- Hose - front - primary - LH
- Hose - rear
- Cylinder - master - tandem - LHD
- Cylinder - master - tandem - RHD
- Lever assembly - handbrake
- Cable - handbrake
- Switch - handbrake warning
- Switch - stop light
- Sensor - brake pedal position
- Shoes/pads - front - set
- Brake Shoes - rear set
- Brake Shoes - rear set|Page 677
- Servo assembly - LHD
- Servo assembly - LHD|Page 679
- Servo assembly - RHD
- Vacuum pump - Td4 - manual
- Vacuum pump - Td4 - automatic
- Vacuum - enhancer - KV6
- Carrier assembly - calliper - front
- Wheel cylinder - rear
- Switch - low fluid level
- Sensor & harness - front wheel - RH
- Sensor & harness - front wheel - RH|Page 688
- Sensor & harness - front wheel - LH
- Sensor & harness - front wheel - LH|Page 690
- Sensor & harness - rear wheel
- Modulator unit
- Switch - hill descent - from 04MY
- Switch - hill descent - up to 03MY
- RESTRAINT SYSTEMS
- REPAIRS
- Automatic belt assembly - front - 3 door
- Automatic belt assembly - front - 5 door
- Seat belt - centre - rear
- Seat belt - rear - LH
- Adjustable mounting - seat belt - 'B' pillar
- Stalk - rear seat belt - LH - 3 door
- Stalk - rear seat belt - LH - 5 door
- Pre-tensioner - seat belt - front
- Pre-tensioner - seat belt - front - deployment - off vehicle
- Pre-tensioner - seat belt - front - deployment - off vehicle|Page 706
- Stalk - rear seat belt - centre
- Stalk - rear seat belt - centre|Page 708
- Air bag - steering wheel
- Air bag - fascia - passenger - up to 04MY
- Air bag - fascia - passenger - from 04MY
- Diagnostic control unit (DCU)
- Airbag - passenger - deployment - off vehicle
- Airbag - passenger - deployment - off vehicle|Page 714
- Rotary coupler - (SRS) air bag system
- Airbag module - steering wheel - deployment - off vehicle
- Airbag module - steering wheel - deployment - in-vehicle
- Airbag module - steering wheel - deployment - in-vehicle|Page 718
- Pre-tensioner - front seatbelt - deployment - in-vehicle
- Pre-tensioner - front seatbelt - deployment - in-vehicle|Page 720
- REPAIRS
- DOORS
- ADJUSTMENTS
- REPAIRS
- Door assembly - front - remove for access & refit
- Door assembly - rear - remove for access & refit
- Door - tail assembly - remove for access & refit
- Glass - front door
- Glass - rear door
- Rubber/felt - glass channel - front door
- Rubber/felt - glass channel - rear door
- Glass - tail door
- Quarter light - rear door
- Glass regulator - tail door
- Seal - waist inner - tail door
- Trim casing - front door - 3 door
- Trim casing - front door - 5 door - up to 04MY
- Trim casing - front door - 5 door - from 04MY
- Trim casing - front door - 5 door - from 04MY|Page 740
- Trim casing - rear door - up to 04MY
- Trim casing - rear door - up to 04MY|Page 742
- Trim casing - rear door - from 04MY
- Trim casing - rear door - from 04MY|Page 744
- Trim casing - tail door
- Plastic sheet - front door - lower - 3 door
- Pocket - front door - 3 door
- Plastic sheet - front door - upper - 3 door
- Plastic sheet - tail door
- Plastic sheet - front door - 5 door
- Plastic sheet - rear door
- Latch - front door - 3 door
- Latch - front door - 5 door
- Latch - rear door
- Latch - tail door
- Remote control - front door
- Remote control - rear door
- Operating cable - lock remote control - 5 door
- Finisher - rear screen - side - 5 door
- Handle - exterior - rear door
- Handle - exterior - tail door
- Handle - exterior - front door
- Door pull - 5 door - up to 04MY
- Door pull - 5 door - up to 04MY|Page 764
- EXTERIOR FITTINGS
- REPAIRS
- Wing - front
- Liner - front wheel arch
- Liner - rear wheel arch
- Panel - underbelly
- Mirror - exterior - electric
- Mud flap - front
- Mud flap - rear
- Bracket - spare wheel mounting
- Side rail - integral roof rack - 5 door
- EXTERIOR FITTINGS|Bonnet
- Cable/rod - bonnet lock control
- Cable/rod - bonnet lock control|Page 778
- Bumper - assembly - front - up to 04MY
- Bumper - assembly - front - from 04MY
- Bumper - assembly - front - from 04MY|Page 781
- Bumper valance - rear - up to 04MY
- Bumper valance - rear - from 04MY
- Bumper valance - rear - from 04MY|Page 784
- Bumper valance - rear - from 04MY|Page 785
- Finisher - sill - lower
- Moulding - roof - 5 door
- Wheelarch extension - rear wing part
- Body quarter vent assembly - 3 door
- Body quarter vent assembly - 3 door|Page 790
- REPAIRS
- INTERIOR TRIM COMPONENTS
- REPAIRS
- Sun visor
- Trim casing - rear quarter - lower - 3 door
- Trim casing - rear quarter - lower - 5 door
- Trim casing - rear quarter - upper - 3 door
- Trim casing - rear quarter - upper - 5 door
- Trim finisher - 'A' post - upper - renew
- Trim finisher - 'B/C' post - upper - renew
- Trim finisher - 'B' post - lower - 5 door
- Trim casing - body side - rear - 3 door
- Console - front - up to 04MY
- Console - front - up to 04MY|Page 803
- Console assembly - front - from 04MY
- Console - rear
- Cup holder - fascia - from 04MY
- Fascia - up to 04MY
- Fascia - up to 04MY|Page 808
- Fascia - up to 04MY|Page 809
- Fascia - up to 04MY|Page 810
- Fascia - up to 04MY|Page 811
- Fascia - from 04MY
- Fascia - from 04MY|Page 813
- Fascia - from 04MY|Page 814
- Fascia - from 04MY|Page 815
- Drink tray assembly - fascia - up to 04MY
- Stowage box - fascia
- Carpet - luggage compartment
- Glove box
- Headlining - 3 door
- Headlining - 3 door|Page 821
- Headlining - 5 door
- Headlining - 5 door|Page 823
- Headlining - 5 door|Page 824
- Headlining - 5 door|Page 825
- REPAIRS
- SCREENS
- SEATS
- REPAIRS
- Front seat
- Rear seat - LH
- Rear seat - RH
- Cushion & squab - rear seat - bench type - 3 door
- Cover - one piece - front seat cushion
- Cover - rear seat cushion - RH
- Cover - rear seat cushion - RH|Page 840
- Cover - rear seat cushion - LH
- Cover - cushion - rear single seat - 3 door
- Finisher - seat base - front - each
- Finisher - cushion side - front seat
- Manual mechanism - lumbar support - front seat
- Manual mechanism - lumbar support - front seat|Page 846
- Latch - rear squab - RH
- Latch - rear squab - LH
- Cover - squab - front seat
- Cover - squab - rear seat - side - LH
- Cover - squab - rear seat - RH
- Cover - squab - rear seat - RH|Page 852
- Cover - squab - rear single seat - 3 door
- Cover - squab - rear single seat - 3 door|Page 854
- Cover - squab - rear single seat - 3 door|Page 855
- REPAIRS
- SUNROOF
- REPAIRS
- Sun/sliding roof - complete - front - 3 door
- Wind deflector - sun/sliding roof - 3 door
- Seal - tray - sun /sliding roof - front
- Sun/sliding roof - complete - front - 5 door
- Glass panel - sun/sliding roof - front - 5 door
- Seal - panel glass - sun roof - 5 door
- Motor - sun/sliding roof - front - 5 door
- Motor - sun/sliding roof - front - 5 door|Page 865
- Drive cables & slide assemblies - sun/ sliding roof - front - 5 door
- Drain tube - sun/sliding roof - front - each - 5 door
- Drain tube - sun/sliding roof - rear - each - 5 door
- Finisher - flange to headlining - front
- Wind deflector - sun/sliding roof - 5 door
- Sun blind - front - one - 5 door
- Switch - sun/sliding roof - front
- Seal - tray - sun /sliding roof - front - 5 door
- Seal - tray - sun /sliding roof - front - 5 door|Page 874
- REPAIRS
- HOOD
- REPAIRS
- Hard top - remove for access & refit
- Frame & hood cover - assembly - remove for access & refit
- Frame & hood cover - assembly - remove for access & refit|Page 879
- Hood outer cover
- Glass - body side - hard back
- Glass - body side - hard back|Page 882
- Seal - hard back - primary
- Catch and retainer - hard-back - front
- Catch and retainer - hard-back - rear
- Catch and retainer - hard-back - rear|Page 886
- REPAIRS
- BODY DIMENSIONS
- BODY DIMENSIONS
- Dimensional Information
- Dimensional Information|Page 890
- Dimensional Illustrations
- Dimensional Illustrations|Page 892
- Dimensional Illustrations|Page 893
- Dimensional Illustrations|Page 894
- Dimensional Illustrations|Page 895
- Dimensional Illustrations|Page 896
- Dimensional Illustrations|Page 897
- Dimensional Illustrations|Page 898
- Dimensional Illustrations|Page 899
- Dimensional Illustrations|Page 900
- Dimensional Illustrations|Page 901
- Dimensional Illustrations|Page 902
- Dimensional Illustrations|Page 903
- Dimensional Illustrations|Page 904
- BODY GAPS AND PROFILES
- BODY DIMENSIONS
- PANEL REPAIRS
- REPLACEMENT PANELS
- Serviceable Panels
- Inner front end panels
- Outer body side panels - 3 door
- Outer body side panels - 5 door
- Front inner body side panels - 3 door
- Front inner body side panels - 5 door
- Rear inner body side panels - 3 door
- Rear inner body side panels - 5 door
- Roof assemblies - 3 door
- Roof assembly - 5 door
- Rear end panels
- Door assemblies
- WELDING PROCEDURES
- PROCEDURES
- REPAIRS
- Front bulkhead assembly
- Front bulkhead assembly|Page 940
- Bonnet locking platform
- Headlamp mounting panel
- Front lower crossmember
- Front sidemember (complete)
- Front sidemember (complete)|Page 945
- Front sidemember (front section)
- Front valance assembly
- Front valance assembly|Page 948
- Front valance assembly|Page 949
- Valance upper front
- Valance front
- Valance front|Page 952
- Valance outer reinforcement
- 'A' post - 3 door
- 'A' post - 5 door
- 'A' post - 5 door|Page 956
- Sill reinforcement - 3 door
- Sill reinforcement - 5 door
- 'B/C' post reinforcement - 3 door
- 'B/C' post reinforcement - 5 door
- 'B/C' post reinforcement - 5 door|Page 961
- Complete rear quarter - 3 door
- Complete rear quarter - 3 door|Page 963
- Complete rear quarter - 5 door
- Complete rear quarter - 5 door|Page 965
- Complete rear quarter - 5 door|Page 966
- Outer rear wheel arch - 3 door
- Outer rear wheel arch - 5 door
- Inner 'e' post - 3 door
- Inner 'e' post - 5 door
- Inner 'e' post - 5 door|Page 971
- Rear floor crossmember assembly
- Rear floor
- Floor longitudinal
- Front roof assembly - 3 door
- Rear roof assembly - 3 door
- Roof assembly - 5 door
- TIMES
- REPLACEMENT PANELS
- BODY SEALING MATERIALS
- CORROSION PREVENTION AND SEALING
- CORROSION PREVENTION
- SEALING
- Underbody sealer treatment areas
- Underbody sealer
- Underbody sealer|Page 1006
- Underbody sealer|Page 1007
- Underbody sealer|Page 1008
- Underbody sealer|Page 1009
- Underbody sealer|Page 1010
- Underbody sealer|Page 1011
- Underbody sealer|Page 1012
- Underbody sealer|Page 1013
- Underbody sealer|Page 1014
- Underbody sealer|Page 1015
- Underbody sealer|Page 1016
- Underbody sealer|Page 1017
- Underbody sealer|Page 1018
- Underbody sealer|Page 1019
- Underbody sealer|Page 1020
- Underbody sealer|Page 1021
- Underbody sealer|Page 1022
- Underbody sealer|Page 1023
- INTERNAL SEALING
- Expanding foam acoustic seals
- Expanding foam acoustic seals
- Expanding foam acoustic seals|Page 1027
- Expanding foam acoustic seals|Page 1028
- LEAK DETECTION
- PAINTING
- PANEL PROCEDURES
- Panel Preparation
- PAINT PROCEDURES
- PANEL PROCEDURES
- HEATING AND VENTILATION
- REPAIRS
- Controls - heater - up to 04MY
- Controls - heater - from 04MY
- Servo - air recirculation
- Switch - recirculation control
- Switch - fan - front heater
- Ventilator - face level - LH
- Plenum - air intake
- Heater unit
- Heater unit|Page 1047
- Heater unit|Page 1048
- Element - positive temperature co- efficient (PTC) heater - Td4 models
- Harness - positive temperature co- efficient (PTC) heater - Td4 models
- Harness - positive temperature co- efficient (PTC) heater - Td4 models|Page 1051
- Harness - positive temperature co- efficient (PTC) heater - Td4 models|Page 1052
- Microswitch - positive temperature co- efficient (PTC) heater - Td4 models
- Blower assembly
- Resistor unit - fan motor
- Matrix - heater
- Relay - power - positive temperature co- efficient (PTC) - Td4 models
- Relay - control - positive temperature co- efficient (PTC) - Td4 models
- Fuel burning heater (FBH)
- Sensor - outside temperature (OT)
- Fuel pump - fuel burning heater - up to 03MY
- Fuel pump - fuel burning heater - from 03MY
- Fuel pump - fuel burning heater - from 03MY|Page 1063
- REPAIRS
- AIR CONDITIONING
- REFRIGERANT RECOVERY, RECYCLING AND RECHARGING
- ADJUSTMENTS
- REPAIRS
- WIPERS AND WASHERS
- REPAIRS
- Reservoir - washer
- Jet - washer - each
- Pump - washer
- Arm - wiper - each
- Blade - wiper - each
- Motor & linkage - wiper
- Switch - wiper/washer
- Pump - washer
- Arm - wiper
- Blade - wiper
- Motor - wiper
- Switch - combined wiper/washer
- Relay - tailgate wipe - 5 door
- REPAIRS
- CHARGING AND STARTING
- ADJUSTMENTS
- REPAIRS
- Alternator - Td4
- Alternator - Td4|Page 1107
- Alternator - KV6
- Alternator - K1.8
- Ancillary drive belt - Td4
- Ancillary drive belt - K1.8 without A/C
- Ancillary drive belt - K1.8 with A/C
- Ancillary drive belt - KV6
- Tensioner - ancillary drive belt - Td4
- CHARGING AND STARTING|Battery
- Carrier - battery
- Relay - main
- Starter motor - Td4
- Starter motor - KV6
- Starter motor - K1.8
- Relay - starter
- LIGHTING
- ADJUSTMENTS
- Headlamps - pair - align beam - up to 04MY
- Headlamps - pair - align beam - from 04MY
- Headlamps - pair - align beam - from 04MY|Page 1126
- REPAIRS
- Headlamp assembly - up to 04MY
- Headlamp assembly - from 04MY
- Lamp assembly - flasher side repeater - front
- Lamp assembly - tail
- Lamp assembly - number plate
- Lamp assembly - fog/driving - from 04MY
- Lamp assembly - rear
- Lamp assembly - centre high mounted stop (CHMSL)
- Lamp assembly - glove compartment
- Lamp assembly - load space
- Switch - headlamp levelling
- Switch - glove compartment
- Switch - hazard warning
- Switch - combined direction indicator/ headlight/horn
- Switch - rear fog lamp
- Switch - rear fog lamp|Page 1143
- ADJUSTMENTS
- CONTROL UNITS
- SECURITY
- REPAIRS
- Solenoid/motor - taildoor
- Switch/push - horn
- SECURITY|Horn
- Immobilisation - electronic control unit (ECU) -
- Sensor - volumetric - alarm system - 3 door
- Sensor - volumetric - alarm system - 3 door|Page 1158
- Module (ECU) - volumetric - alarm system - 5 door - without sunroof
- Module (ECU) - volumetric - alarm system - 5 door - without sunroof|Page 1160
- Module (ECU) - volumetric - alarm system - 5 door - with sunroof
- Module (ECU) - volumetric - alarm system - 5 door - with sunroof|Page 1162
- Module (ECU) - volumetric - alarm system - 5 door - with sunroof|Page 1163
- Receiver - alarm system
- Coil - passive immobilisation - alarm system
- REPAIRS
- WINDOWS
- REPAIRS
- IN CAR ENTERTAINMENT
- REPAIRS
- Radio - up to 04MY
- Radio/CD - from 04MY
- Speaker - rear - 3 door
- Speaker - rear - 5 door
- Speaker - front
- Aerial - manual - 3 door
- Aerial - manual - 5 door
- Coaxial lead - front aerial - 3 door
- Coaxial lead - front aerial - 5 door
- Speaker - tweeter - front
- Speaker - tweeter - rear - 3 door
- Amplifier - power
- Sub-woofer assembly
- Coaxial lead - extension
- REPAIRS
- HARNESSES
- REPAIRS
- Fuse box - passenger compartment
- Harness - main
- Harness - main|Page 1195
- Harness - main|Page 1196
- Harness - main|Page 1197
- Harness - main|Page 1198
- Harness - main|Page 1199
- Harness - main|Page 1200
- Harness - main|Page 1201
- Harness - main|Page 1202
- Harness - main|Page 1203
- Harness - tailgate
- Harness - tailgate|Page 1205
- Harness - tailgate|Page 1206
- Harness - interior lights - 5 door
- Harness - front door - 5 door
- Harness - rear door
- REPAIRS
- DRIVER CONTROLS
- REPAIRS
- Switch - remote control - audio system
- Switch - park distance control (PDC) - from 04 MY
- Control unit (ECU) - parking aid - from 04MY
- Sensor - parking aid - rear - from 04MY
- Sounder - parking aid - rear - from 04MY
- Switch - handbrake warning
- Switch - hazard warning - from 04MY
- Cigar lighter - front
- Switch - control - exterior mirror
- Switch - control - exterior mirror|Page 1221
- REPAIRS
- NAVIGATION SYSTEM
- REPAIRS
- Interface unit - remote control
- Display unit - navigation system
- Display unit - navigation system|Page 1226
- REPAIRS
- INSTRUMENTS