Freelander Service Procedures
PANEL REPAIRS
REPAIRS 77-2-25
REPAIRS
Front bulkhead assembly
In this procedure, the crossmember gusset plates
are replaced in conjunction with the front bulkhead
assembly.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove front bumper valance.
Bumper - assembly - front - up to 04MY.
5. Remove front bumper armature.
6. Remove radiator.
COOLING SYSTEM - K SERIES KV6,
7. Remove PAS fluid cooler.
STEERING, REPAIRS, Oil cooler -
8. Remove LH and RH headlamps.
9. Release wiring to headlamps and position
aside.
10. Remove LH and RH engine bay shields.
11. Remove bumper valance LH and RH
attachment brackets.
12. Remove battery.
13. Remove air intake hose.
14. Remove horn.
15. Remove windscreen washer reservoir.
16. Remove bonnet lock.
17. Support bonnet in open position.
18. Remove bonnet stay.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
