Freelander Service Procedures
PANEL REPAIRS
77-2-28 REPAIRS
Headlamp mounting panel
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove front bumper valance.
Bumper - assembly - front - up to 04MY.
5. Remove front bumper armature.
6. Remove radiator.
COOLING SYSTEM - K SERIES KV6,
7. Remove headlamp assembly.
8. Release wiring to headlamp and position aside.
9. LH side: Remove front bumper LH support
bracket.
11. LH side: Remove horn.
12. LH side: Remove air intake hose.
13. RH side: Remove front bumper RH support
bracket.
14. RH side: Remove windscreen washer
15. RH side: Remove PAS fluid cooler.
STEERING, REPAIRS, Oil cooler -
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. LH side: Fit air intake hose.
2. LH side: Fit horn.
3. LH side: Fit battery. Do not connect earth lead.
4. LH side: Fit front bumper LH support bracket.
5. RH side: Fit PAS fluid cooler.
STEERING, REPAIRS, Oil cooler -
6. RH side: Fit windscreen washer reservoir.
7. RH side: Fit front bumper LH support bracket.
8. Fit headlamp assembly.
assembly - up to 04MY.Secure headlamp
wiring.
9. Fit radiator.
COOLING SYSTEM - K SERIES KV6,
10. Fit front bumper armature.
11. Fit front bumper valance.
Bumper - assembly - front - up to 04MY.
12. Connect all ECUs.
13. Connect alternator.
14. Connect battery earth lead.