Freelander Service Procedures
PANEL REPAIRS
REPAIRS 77-2-39
Valance outer reinforcement
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove front wheel arch liner.
6. Remove front wing.
7. Remove front bumper valance.
Bumper - assembly - front - up to 04MY.
8. Remove headlamp.
9. Release wiring from valance and position
aside.
11. LH side: Remove ECM.
12. LH side: Remove relay module.
13. LH side: Remove battery carrier.
14. LH side: Remove engine compartment fuse
box and related wiring.
15. RH side: Remove PAS fluid reservoir.
16. RH side: Remove brake pipes from valance.
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. LH side: Fit engine compartment fuse box and
related wiring.
2. LH side: Fit battery carrier.
3. LH side: Fit relay module.
4. LH side: Fit ECM.
5. LH side: Fit battery. Do not connect earth lead.
6. RH side: Fit PAS fluid reservoir.
7. RH side: Fit brake pipes to valance. Bleed
8. Secure wiring to valance.
9. Fit headlamp.
10. Fit front bumper valance.
Bumper - assembly - front - up to 04MY.
11. Fit front wing.
12. Fit front wheel arch liner.
13. Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
14. Connect all ECUs.
15. Connect alternator.
16. Connect battery earth lead.
