Freelander Service Procedures
AUTOMATIC GEARBOX - JATCO
REPAIRS
44-23
23. Fit CKP sensor, fit bolt and tighten to 9 Nm (7
lbf.ft).
24. Position fluid cooler, tighten M12 bolts to 85 Nm
(63 lbf.ft) and M8 bolt to 25 Nm (18 lbf.ft).
25. Clean fluid cooler unions.
26. Lubricate new 'O' rings with clean transmission
fluid and fit 'O' rings to fluid cooler hoses.
LUBRICANTS AND SEALANTS,
Lubrication.
27. Connect fluid cooler hoses to gearbox and
tighten unions to 18 Nm (13 lbf.ft).
28. Clean exhaust manifold and mating face on
cylinder head.
29. Fit exhaust manifold gasket.
30. Position exhaust manifold, fit nuts and
progressively tighten, from centre outwards to
45 Nm (33 lbf.ft).
31. Connect HO2S multiplug and secure to support
bracket.
32. Position IRD cooling hose retainer, fit bolt and
tighten to 25 Nm (18 lbf.ft).
33. Align marks on drive plate to torque converter.
34. Fit bolts securing drive plate to torque converter
and tighten bolts to 45 Nm (33 lbf.ft).
35. Clean torque converter access plate.
36. Position access plate, fit bolts and tighten to 9
Nm (7 lbf.ft).
37. Clean end of drive shaft and mating splines in
gearbox.
38. Fit new circlip to LH drive shaft.
39. With assistance pull hub outwards, align drive
shaft and fit to gearbox, taking care not to
damage drive shaft oil seal.
CAUTION: Pull the drive shaft to ensure the
circlip is fully engaged and retains the shaft.
40. Fit splash shield and secure with bolts.
41. Position trunnion to selector lever, locate inner
cable through trunnion, do not tighten nut at this
stage.
42. Position selector cable to gearbox bracket and
secure with clip.
43. Adjust selector cable.
ADJUSTMENTS, Selector cable - adjust.
44. Fit IRD.
DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - KV6.
45. Connect battery earth lead.
46. Fit engine acoustic cover.
ENGINE - K SERIES KV6, REPAIRS,
47. Untie and close bonnet.
Gearbox - Td4
$% 44.20.02.99
Remove
1. Disconnect battery earth lead.
2. Tie bonnet back in upright position.
3. Remove intake ducting assembly.
FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Ducting - intake assembly.
4. Remove fluid cooler.
5. Remove starter motor.
6. Remove IRD.
DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - Td4.
7. Secure LRT-54-026 to drive shaft inboard joint.
Using a suitable lever, release inboard joint
from gearbox.
8. With assistance, pull hub outwards and remove
LH drive shaft from gearbox.
CAUTION: Pull the drive shaft horizontally
to avoid damaging the differential oil seal.
