landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Panel replacement procedure|Page 934 > < Panel replacement procedure
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PANEL REPAIRS

77-2-20 PROCEDURES

4. Cut away the bulk of the panel as necessary 

using an air saw.

NOTE: On certain panel joints MIG welds and 
braze should be removed using a sander where 
possible, before cutting out the panel bulk.

5. Separate spot welded joints and remove panel 

remnants using hammer, bolster, chisel and 
pincers.

Prepare old surfaces

1. Clean all panel joint edges to a bright smooth 

finish, using a belt-type sander.

NOTE: Prior to sanding, remove remaining 
sealant using a hot air gun to minimise the risk 
of toxic fumes caused by generated heat.

Caution: Care must be taken to avoid 
excessive heat build up when using this 
equipment.

2. Straighten existing panel joint edges using a 

shaping block and hammer.

Panel replacement procedure|Page 934 > < Panel replacement procedure