landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

Compressor - KV6 > < Drive belt - compressor - Td4
Page 893
background image

AIR CONDITIONING

82-6

REPAIRS

Compressor - Td4

$% 82.10.20

Remove

1. Raise front of vehicle.

WARNING: Do not work on or under a 
vehicle supported only by a jack. Always 
support the vehicle on safety stands.

2. Disconnect battery earth lead.
3. Recover refrigerant from A/C system.

 

 + 

 AIR CONDITIONING, REFRIGERANT 

RECOVERY, RECYCLING AND 
RECHARGING, Refrigerant recovery - 
recycling and recharge.

4. Remove compressor drive belt.

 

 + 

 AIR CONDITIONING, REPAIRS, 

Drive belt - compressor - Td4.

WARNING: Under no circumstances should 
refrigerant hoses be disconnected without 
first discharging the system.

5. Remove 2 bolts securing A/C pipes to 

compressor. Release pipes from compressor.

CAUTION: Before disconnecting or 
removing components, ensure the 
immediate area around joint faces and 
connections are clean. Plug open 
connections to prevent contamination.

6. Remove and discard 'O' rings from A/C pipes.

7. Loosen bolt securing compressor support 

bracket to sump, do not remove.

8. Remove 3 bolts and remove compressor from 

mounting bracket. Move support strap aside, 
disconnect compressor multiplug and remove 
compressor.

Refit

1. If a new compressor is being installed, drain the 

required amount of refrigerant oil from the new 
compressor. 
 

 + 

 GENERAL INFORMATION, Air 

conditioning compressor replacement.

2. A new compressor is sealed and pressurised 

with Nitrogen gas, slowly release the sealing 
cap, gas pressure should be heard to release 
as the seal is broken.

3. Ensure mating faces of A/C pipes and 

compressor are clean.

4. Fit A/C compressor to mounting bracket, align 

support strap and tighten bolts to 25 Nm (18 
lbf.ft). 

5. Connect multiplug to compressor.
6. Lubricate new 'O' rings with clean refrigerant oil 

and fit to evaporator pipes

7. Position A/C pipes to compressor, fit bolts and 

tighten to 22 Nm (16 lbf.ft). 

8. Replace receiver drier.

 

 + 

 AIR CONDITIONING, REPAIRS, 

Receiver drier.

9. Fit compressor drive belt.

 

 + 

 AIR CONDITIONING, REPAIRS, 

Drive belt - compressor - Td4.

10. Recharge A/C system.

 

 + 

 AIR CONDITIONING, REFRIGERANT 

RECOVERY, RECYCLING AND 
RECHARGING, Refrigerant recovery - 
recycling and recharge.

11. Connect battery earth lead.
12. Remove stands and lower vehicle.

Compressor - KV6 > < Drive belt - compressor - Td4