Land Rover Workshop Service and Repair Manuals > Freelander Service Procedures > AUTOMATIC GEARBOX - JATCO | REPAIRS

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Page 452

AUTOMATIC GEARBOX - JATCO

REPAIRS

44-17

21. Position access plate, fit bolts and tighten to 9

Nm (7 lbf.ft).

22. Clean mating faces of IRD and gearbox.
23. Lubricate and fit new 'O' ring.
24. With assistance, fit IRD.
25. Fit bolts securing IRD to gearbox and tighten

sufficiently only to pull mating faces of IRD and
gearbox together at this stage.

26. Fit IRD support bracket and tighten bolts

sufficiently only to pull mating faces together.

27. Final tighten bolts securing IRD to gearbox to

80 Nm (59 lbf.ft).

28. Final tighten bolts securing IRD support

bracket in following sequence:5 bolts securing
support bracket to IRD 50 Nm (37 lbf.ft), 2 bolts
securing support bracket to engine front
mounting bracket 50 Nm (37 lbf.ft), 3 bolts
securing support bracket to sump 45 Nm (33
lbf.ft).

29. Position lower engine steady, 'TOP' mark

uppermost. Fit bolt but do not tighten at this
stage.

30. Connect coolant hoses and secure with clips.
31. Connect breather hose to IRD housing.
32. Fit manifold heat shield and fit nut securing

heat shield to pinion housing finger tight.

33. Fit bolts securing manifold heat shield to IRD

support bracket and tighten to 9 Nm (7 lbf.ft).

34. Fit nut securing heat shield to IRD and tighten

to 45 Nm (33 lbf.ft).

35. Final tighten nut securing manifold heat shield

to IRD pinion housing to 25 Nm (18 lbf.ft).

36. Clean exhaust manifold and mating face on

cylinder head.

37. Fit exhaust manifold gasket.
38. Position exhaust manifold, fit nuts and

progressively tighten, from centre outwards to
45 Nm (33 lbf.ft).

39. Connect HO2S multiplug and secure to support