Sender unit assembly - fuel tank - Td4 models - from 03MY

INSTRUMENTS

88-6

REPAIRS

Sender unit - fuel tank gauge

$% 88.25.32

Remove

1. Disconnect battery earth lead.
2. Remove fuel pump assembly.

 

 + 

 FUEL DELIVERY SYSTEM - 

PETROL, REPAIRS, Pump - fuel.
 

 + 

 FUEL DELIVERY SYSTEM - DIESEL, 

REPAIRS, Pump - integral - fuel tank - rear - 
up to 03MY.

WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO

2

, gas or powder close 

at hand when handling or draining fuel.

3. Disconnect 2 Lucars from top of pump unit 

assembly.

4. Release sprag clip securing sender to pump 

unit assembly.

5. Remove sender unit.

Refit

1. Position sender to location slots and engage 

sprag clip.

CAUTION: Ensure that each of the 4 
location lugs on the sender are engaged 
with corresponding slots in the tank unit.

2. Connect Lucars to top of pump unit assembly.
3. Fit fuel pump assembly.

 

 + 

 FUEL DELIVERY SYSTEM - 

PETROL, REPAIRS, Pump - fuel.
 

 + 

 FUEL DELIVERY SYSTEM - DIESEL, 

REPAIRS, Pump - integral - fuel tank - rear - 
up to 03MY.

4. Connect battery earth lead.

Sender unit assembly - fuel tank - Td4 
models - from 03MY

$% 88.25.37

Remove

1. Disconnect battery earth lead.

WARNING: Fuel vapour is highly flammable 
and in confined spaces is also explosive 
and toxic. Always have a fire extinguisher 
containing foam, CO

2

, gas or powder close 

at hand when handling or draining fuel.

2. If fuel tank is full, using a fuel recovery 

appliance, drain excess fuel from fuel filler neck 
until a level below height of fuel pump is 
obtained.

3. Open RH rear and tail doors.
4. Fold RH rear seat forward.

5. Remove 3 fasteners securing front and rear 

carpets.

6. Pull back carpet from fuel tank sender 

assembly access panel.

M88 0356