Freelander Service Procedures
ENGINE - K SERIES KV6
REPAIRS 12-3-19
10. Tighten cylinder head bolts progressively in the
sequence illustrated to:
l
Stage 1 - 25 Nm (18 lbf.ft)
l
Stage 2 - Tighten in the same sequence to
25 Nm (18 lbf.ft)
l
Stage 3 -Tighten in the same sequence to
25 Nm (18 lbf.ft)
l
Stage 4 - Using an angle torque gauge,
tighten bolts in the same sequence a further
180
°
11. Fit RH camshaft cover gasket.
ENGINE - K SERIES KV6, REPAIRS,
12. Remove and discard lower 'O' rings from
injectors.
13. Clean injectors and injector locations in fuel rail.
14. Lubricate new 'O' rings with castor oil and fit to
injectors.
15. Position fuel rail assembly and secure injectors
to inlet manifolds.
16. Position injector protection cover - if fitted to RH
fuel rail; secure injector harness to protection
cover or fuel rail with clips.
17. Fit bolts securing fuel rail to inlet manifolds and
tighten to 9 Nm (7 lbf.ft).
18. Connect coolant bleed hose to inlet manifold
and secure with clip.
19. Connect breather hoses to RH camshaft cover
and inlet manifold.
20. Position ignition coils to LH inlet manifold.
21. Position earth lead, fit nuts and bolts securing
ignition coils to LH inlet manifold and tighten to
9 Nm (7 lbf.ft).
22. Connect multiplugs to plug top coils and secure
with locking clips.
23. Clean camshaft timing belt cover backplate
bolts and apply sealant, Part No. STC 50552 to
the first 3 threads.
24. Position backplate, fit and tighten bolts to 9 Nm
(7 lbf.ft).
25. Fit camshaft timing belt.
ENGINE - K SERIES KV6, REPAIRS,
26. Fit RH exhaust manifold gasket.
- K SERIES KV6, REPAIRS, Gasket - exhaust
manifold - RH - Non NAS.
- K SERIES KV6, REPAIRS, Gasket(s) -
exhaust manifold - RH - KV6 - NAS.
27. Fit inlet manifold chamber.
- K SERIES KV6, REPAIRS, Seals - inlet
manifold chamber - up to 03MY.
28. Fill cooling system.
COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
29. Check engine oil level and top-up if necessary.
