Freelander Service Procedures
ENGINE - K SERIES KV6
12-3-34 REPAIRS
38. With assistant depressing the brake pedal,
tighten front hub nuts to 400 Nm (295 lbf.ft).
39. Stake nut to shaft.
40. Fit front road wheels, fit and tighten nuts to 115
Nm (85 lbf.ft).
41. Lower vehicle on ramp.
42. Connect brake servo vacuum hose to inlet
manifold chamber.
43. Connect coolant hose to underside of
expansion tank and secure with clip.
44. Connect expansion tank hose to inlet manifold
and secure clip.
45. Connect top hose to radiator and secure with
clip. Position hose in bracket.
46. Connect heater feed and return hoses and
secure with clips.
47. Connect throttle inner cable to throttle cam and
secure outer cable in abutment bracket, if fitted.
48. Secure throttle cable in clips on harness
brackets, if fitted.
49. Adjust throttle cable, if fitted.
PETROL, ADJUSTMENTS, Throttle cable -
check and adjust - KV6.
50. Connect hose to purge control valve.
51. Connect fuel hose to fuel rail pipe, fit rubber
sleeve over hose connector.
52. Connect gearbox harness multiplugs and
secure multiplugs in mounting bracket clips.
53. Connect Lucar connector to starter solenoid.
54. Position earth lead to gearbox housing, fit and
tighten bolt to 25 Nm (18 lbf.ft).
55. Position engine harness to 'E' box mounting
bracket and secure with clips.
56. Connect earth header multiplug.
57. Connect multiplug to underbonnet fuse box.
58. Position battery and starter motor lead to
underbonnet fuse box, fit and tighten bolts to 8
Nm (6 lbf.ft).
59. Fit underbonnet fuse box cover.
60. Position 'E' box, secure in retaining clip, fit and
tighten nut to 9 Nm (7 lbf.ft).
61. Position carrier in 'E' box and secure with clips.
62. Position and secure air duct and harness
rubber sleeve in 'E' box.
63. Connect multiplugs securing main harness to
engine harness.
64. Position ECM harness and multiplug to 'E' box,
align harness clamp and secure screws to 'E'
box.
65. Fit engine ECM.
SIEMENS, REPAIRS, Engine control module
(ECM) - Non NAS.
66. Fit battery carrier.
67. Fill cooling system.
COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
68. Connect battery earth lead.
69. Fill gearbox with fluid.
ADJUSTMENTS, Gearbox fluid - drain &
refill.
70. Fit engine acoustic cover.
