Freelander Service Procedures
INTERMEDIATE REDUCTION DRIVE
41-20
REPAIRS
5. Remove primary shaft from main case.
6. Remove 2 seals from primary shaft.
7. Remove 2 seals from main case.
Refit
1. Clean primary gear shaft and intermediate
shaft and differential.
2. Clean seal locations.
3. Fit seal to each end of primary gear shaft with
seal lips facing outwards.
4. Fit primary gear shaft to main case.
5. Fit suitable protection over splines on
intermediate shaft.
6. Carefully fit intermediate shaft to primary shaft.
7. Clean remains of old sealant from mating faces
of end cover and IRD main case.
8. Apply a narrow bead of sealant, Part No. STC
4600 to mating face of end cover.
9. Fit end cover to IRD and tighten bolts
progressively to 30 Nm (22 lbf.ft).
10. Fit seal protector, part of LRT-41-015 to IRD
splines.
11. Using plain end of LRT-41-015, fit inner seal
into main case until it contacts shoulder.
CAUTION: The seals are fitted with the main
sealing lips facing away from each other.