Freelander Service Procedures
INTERMEDIATE REDUCTION DRIVE
REPAIRS
41-21
12. Using flanged end of LRT-41-015 fit outer seal
to depth dictated by tool flange.
CAUTION: Use end protector of LRT-41-015
to avoid damage to the working surfaces of
the tool.
13. Remove oil seal protector.
14. Fit IRD.
DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - K1.8.
DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - Td4.
DRIVE, REPAIRS, Intermediate reduction
drive (IRD) unit - KV6.
Seal - pinion gear
$% 41.29.04
Remove
1. Remove pinion housing.
DRIVE, REPAIRS, Seal - pinion gear
housing - Td4.
DRIVE, REPAIRS, Seal - pinion gear
housing - K1.8.
DRIVE, REPAIRS, Seal - pinion gear
housing - KV6 - Non NAS.
DRIVE, REPAIRS, Seal - pinion gear
housing - KV6 - NAS.
CAUTION: Before dismantling the pinion
housing, measure the turning torque on
existing bearings.
2. Attach pinion housing to suitable mounting
plate and secure mounting plate in vice.
3. Check pinion torque to turn figure.
4. Reference mark pinion flange and pinion shaft
for assembly purposes.
5. Restrain pinion flange using LRT-51-003.
6. Remove and discard nut.
7. Position pinion housing onto press, fit suitable
adaptor on end of pinion shaft, press pinion
shaft from drive flange and housing.
8. Remove and discard collapsible spacer.
9. Using a suitable lever, remove pinion oil seal.
CAUTION: Take care to avoid damage to oil
seal recess.
10. Remove pinion bearing inner race.