Freelander Service Procedures
PANEL REPAIRS
77-2-52 REPAIRS
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
2. Arrow A is shown to highlight the fact that there
are plug welds on the other side of the inner
wheel arch as well. These are to weld the rear
longitudinal to the inner wheel arch.
Refit
1. LH side: Fit tail door striker to 'E' post.
2. RH side: Fit fuel tank.
PETROL, REPAIRS, Tank - Non NAS.
3. RH side: Fit fuel filler neck.
4. RH side: Fit tail door.
assembly - remove for access & refit.
5. Secure vehicle harness to rear quarter.
6. Fit rear damper.
7. Fit rear body side glass.
SCREENS, REPAIRS, Glass - body
8. Fit headlining.
9. Fit rear seat.
SEATS, REPAIRS, Rear seat - LH.
SEATS, REPAIRS, Rear seat - RH.
10. Fit loadspace carpet.
REPAIRS, Carpet - luggage compartment.
11. Fit rear side seat belt.
12. Fit rear quarter upper casing.
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
13. Fit rear quarter lower casing.
REPAIRS, Trim casing - rear quarter - lower
- 5 door.
14. Fit tail lamp.
15. Fit roof panel finisher.
16. Fit tail door aperture seal.
17. Fit tail door glass side finisher.
DOORS, REPAIRS, Finisher - rear
18. Fit tail door glass upper finisher.
19. Secure carpet to inner sill and rear heelboard.
20. Fit rear door aperture seal.
21. Fit treadplate to rear door aperture.
22. Fit rear door striker to 'D' post.
23. Fit rear wheel arch liner.
24. Fit rear bumper valance.
Bumper valance - rear - up to 04MY.
25. Fit sill lower finisher.
26. Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
27. Connect all ECUs.
28. Connect alternator.
29. Connect battery earth lead.