Pump - fuel

FUEL DELIVERY SYSTEM - PETROL

REPAIRS 19-2-29

Pump - fuel

$% 19.45.08 

WARNING: If fuel tank is full, using a fuel 
recovery appliance, drain excess fuel from fuel 
filler neck until a level below height of fuel pump 
is obtained.

Remove

1. Disconnect battery earth lead.
2. Open RH rear and tail doors.
3. Fold RH rear seat forward.
4. Remove 2 fasteners securing front and rear 

carpets.

5. Pull back loadspace carpet from fuel pump 

access panel.

6. Remove 6 screws securing access panel.

WARNING: Depressurise the system before 
disconnecting any components. Fuel 
pressure will be present in the system even 
if the ignition has been switched off for 
some time.

7. Remove access panel.

WARNING: The spilling of fuel is 
unavoidable during this operation. Ensure 
that all necessary precautions are taken to 
prevent fire and explosion.

8. Disconnect multiplug and fuel hose from fuel 

pump housing.

CAUTION: Always fit plugs to open 
connections to prevent contamination.

9. Use LRT-19-009 to remove locking ring from 

fuel pump housing.

10. Remove fuel pump housing and discard sealing 

ring.

Refit

1. Clean fuel pump housing and mating face on 

fuel tank.

2. Fit new seal to fuel pump housing.
3. Fit fuel pump housing to fuel tank, fit and tighten 

locking ring to 35 Nm (26 lbf.ft) using LRT-19-
009.

4. Connect multiplug and fuel hose to fuel pump 

housing.

5. Fit access panel and secure with screws.
6. Position carpet and secure with fasteners.
7. Reposition rear seat.
8. Close rear and tail doors.
9. Connect battery earth lead.