Freelander Service Procedures
INTERMEDIATE REDUCTION DRIVE
REPAIRS
41-17
Refit
1. Clean remains of old sealant from mating faces
of end cover and IRD main case.
2. Apply a narrow bead of sealant, Part No. STC
4600to mating face of end cover.
3. Fit end cover to IRD and tighten bolts
progressively to 30 Nm (22 lbf.ft).
4. Fit IRD support bracket and tighten bolts
sufficiently only to pull mating faces together.
5. Final tighten all bolts in following sequence:
l
5 bolts securing support bracket to IRD 50
Nm (37 lbf.ft)
l
2 bolts securing support bracket to engine
front mounting bracket 50 Nm (37 lbf.ft)
l
3 bolts securing support bracket to sump 88
Nm (65 lbf.ft).
6. Fit engine lower steady.
ENGINE - K SERIES KV6, REPAIRS,
7. Non NAS models: Fit heat shield.
8. Non NAS models: Fit nut securing heat shield
to IRD and tighten to 45 Nm (33 lbf.ft).
9. Non NAS models: Fit bolts securing manifold
heat shield to IRD support bracket and tighten
to 9 Nm (7 lbf.ft).
10. Non NAS models: Fit nut securing heat shield
to IRD pinion housing and tighten to 25 Nm (18
lbf.ft).
11. Fit drive shaft RH seal.
DRIVE, REPAIRS, Seal - driveshaft - RH.
12. Fill IRD to correct level with fluid.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) fluid - drain & refill -
Non NAS.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) lubrication system -
drain & refill - NAS.
13. NAS models: Fit RH catalytic converter.
