Freelander Service Procedures
ENGINE - K SERIES KV6
OVERHAUL 12-3-93
18. Fit cylinder liner clamps LRT-12-144 and
secure with cylinder head bolts.
CAUTION: Ensure that feet of clamps do not
protrude over bores.
Refit
1. Clean cylinder head face.
CAUTION: Use suitable gasket removal
spray and a plastic scraper.
2. Remove bolts securing cylinder liner clamps
LRT-12-144 to cylinder block and remove
clamps.
CAUTION: Do not rotate crankshaft.
3. Clean cylinder block face, dowels and dowel
holes.
4. Clean cylinder head bolts and wipe dry.
5. Lightly lubricate threads and beneath heads of
cylinder head bolts with clean engine oil.
6. Check that fitted height of dowels is between 10
to 11 mm (0.40 to 0.43 in) above cylinder block
top face. Replace dowels if fitted height is
incorrect.
7. Fit new cylinder head gasket onto cylinder
block with the word 'TOP' uppermost.
8. With assistance, fit cylinder head and carefully
position RH inlet to LH inlet manifold.
9. Carefully enter cylinder head bolts, DO NOT
DROP. Screw bolts into place by hand.
10. Using sequence shown, tighten cylinder head
bolts progressively to:
l
Stage 1 - 25 Nm (18 lbf.ft)
l
Stage 2 - 25 Nm (18 lbf.ft)
l
Stage 3 - 25 Nm (18 lbf.ft)
l
Stage 4 - Further 180
°
11. Fit RH camshaft cover gasket.
ENGINE - K SERIES KV6, REPAIRS,
12. Remove and discard lower 'O' rings from
injectors.
13. Clean injectors and injector locations in fuel rail.
14. Lubricate new 'O' rings with castor oil and fit to
injectors.
15. Position fuel rail assembly and secure injectors
to inlet manifolds.
