Freelander Service Procedures
ENGINE - K SERIES KV6
12-3-44 REPAIRS
35. Fit rear beam.
36. Fill IRD to correct level with fluid.
DRIVE, ADJUSTMENTS, Intermediate
reduction drive (IRD) lubrication system -
drain & refill - NAS.
37. Fit exhaust front pipe.
- K SERIES KV6, REPAIRS, Front pipe - NAS.
38. With assistant depressing the brake pedal,
tighten front hub nuts to 400 Nm.
39. Stake nuts to drive shafts
40. Fit front road wheels, fit and tighten nuts to 115
Nm.
41. Lower vehicle on lift.
42. Connect brake servo vacuum hose to inlet
manifold chamber.
43. Connect coolant hose to underside of
expansion tank and secure with clip.
44. Connect expansion tank hose to inlet manifold
and secure clip.
45. Connect top hose to radiator and secure with
clip. Position hose in bracket.
46. Connect heater feed and return hoses and
secure with clips.
47. Connect throttle inner cable to throttle cam and
secure outer cable in abutment bracket.
48. Connect hose to purge valve.
49. Fit purge hose into clip.
50. Connect fuel hose to fuel rail pipe, fit rubber
sleeve over hose connector.
51. Connect gearbox harness multiplugs and
secure multiplugs in mounting bracket clips.
52. Connect Lucar connector to starter solenoid.
53. Position earth lead to gearbox housing, fit and
tighten bolt to 25 Nm.
54. Position engine harness to 'E' box mounting
bracket and secure with clips.
55. Connect earth header multiplug.
56. Connect multiplug to under bonnet fuse box.
57. Position battery and starter motor lead to under
bonnet fuse box, fit and tighten bolts to 8 Nm.
58. Fit under bonnet fuse box cover.
59. Position 'E' box, secure in retaining clip, fit and
tighten nut to 9 Nm.
60. Fit carrier to 'E' box.
61. Fit air ducting to 'E' box.
62. Fit body harness to 'E' box, secure grommet
and harness clip.
63. Connect 'E' box cooling fan multiplug.
64. Connect multiplug to 'E' box temperature
sensor.
65. Connect multiplug to gearbox ECU.
66. Position engine harness to 'E' box and secure
grommet.
67. Fit engine harness clamp and secure with
screws.
68. Connect engine harness multiplug to body
harness multiplug and fit multiplug to 'E' box.
69. Fit heated front screen harness to battery
positive cable and tighten bolt to 15 Nm (11
lbf.ft).
70. Fit engine ECM.
SIEMENS, REPAIRS, Engine control module
(ECM) - fuel - NAS.
71. Fit battery carrier.
72. Fill cooling system.
COOLING SYSTEM - K SERIES KV6,
ADJUSTMENTS, Coolant - drain and refill.
73. Connect the battery earth lead.
74. Fill gearbox with fluid.
ADJUSTMENTS, Gearbox fluid - drain &
refill.
75. Fit the engine acoustic cover.
ENGINE - K SERIES KV6, REPAIRS,
76. Untie and close bonnet.
