L322 Range Rover Service Procedures
TRANSFER BOX
REPAIRS
41-5
3. Position new mounting to rear face of transfer
gearbox, and start entry. Mounting to be
parallel, with timing marks aligned.
NOTE: Transfer timing mark to side of
mounting to assist with alignment.
4. Lubricate centre screw LRT-41-018/4 with
Molybdenum Disulphide grease and assemble
tool as shown, to fit mounting to transfer
gearbox. Start with the centre screw at full
length and when the mounting is approximately
75 percent fitted, reduce the length of the
centre screw by screwing it fully into the base
plate LRT-41-018/1. This will ensure the centre
screw LRT-41-018/4 does not foul on the
gearbox fluid pan.
CAUTION: Ensure tool alignment indicator
is at the 6 o'clock position.
5. Ensure the mounting is fitted parallel. If
necessary, use a mallet and tap the base plate
to maintain a parallel fit.
6. Clean damper and mating face.
7. Fit damper and tighten Torx screws to 23 Nm
(17 lbf.ft).
8. Clean transfer gearbox and mating face dowels
and dowel holes.
9. Clean input shaft and mating face.
10. Apply thin coat of anti-seize grease to shaft
splines.
11. Fit transfer gearbox and tighten Torx bolts to 43
Nm (32 lbf.ft).
12. Connect breather hose to gearbox.
13. Connect multiplug.
14. Remove support from transfer gearbox.
15. Fit snubbers.
16. Fit cross member to mounting, fit nut and bolt
but do not tighten at this stage.
17. Raise gearbox on jack.
18. Align cross member, fit bolts and tighten to 68
Nm (50 lbf.ft).
19. Remove support from gearbox.
20. Tighten nut and bolt securing mounting to cross
member to 100 Nm (74 lbf.ft).
21. Fit heat shield and secure with nuts.
22. Fit rear propeller shaft.
DRIVESHAFTS, REPAIRS, Propeller
23. Fit front propeller shaft.
DRIVESHAFTS, REPAIRS, Propeller
24. Refill transfer gearbox with oil.
25. Fit viscous coupling.
26. Fit engine cover.
ENGINE - Td6, REPAIRS, Cover -
M12 7540A
LRT-41-018/4
LRT-41-018/3
LRT-41-018/1
