landrover Workshop Repair Guides

Land Rover LT230 Transfer Box Service and Repair Manuals

Front output housing > < TRANSFER BOX DISMANTLING|Page 35
Page 31
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TRANSFER BOX

6

OVERHAUL

39. Remove plug securing high/low selector shaft

detent spring and ball.

40. Remove detent spring.
41. Remove ball using a stick magnet.

CAUTION: Suitably identify plug, detent
spring and ball to their fitted positions, do
not interchange with differential lock

selector shaft detent components.

If fitted

42. Remove 4 bolts securing interlock solenoid

cover, remove cover and Belleville washer.

43. Remove interlock solenoid.
44. Remove neutral warning lamp switch and

washer.

All transfer boxes

45. Withdraw differential assembly together with

high/low selector shaft and fork.

COMPONENT DISMANTLING

High/low cross shaft housing

1. Loosen locknut and unscrew low detect switch

- if fitted.

2. Remove setscrew securing high/low selector

finger to cross shaft.

3. Withdraw cross shaft from housing, recover

high/low selector finger.

4. Remove and discard ’O’ ring.

Front output housing > < TRANSFER BOX DISMANTLING|Page 35