LT230 Transfer Box: Front Output Housing Overhaul
TRANSFER BOX
OVERHAUL
7
Front output housing
1. Remove 7 bolts securing differential lock
selector side cover, remove cover.
2. Up to serial no. 288709E: Remove and
discard gasket.
3. Remove 3 bolts securing differential lock
selector housing, remove housing and selector
as an assembly.
4. Remove and discard ’O’ ring from selector
housing.
5. Remove plug securing differential lock detent
spring and ball.
6. Remove detent spring.
7. Remove ball using a stick magnet.
CAUTION: Suitably identify plug, detent
spring and ball to their fitted positions, do
not interchange with high/low selector
shaft detent components.
8. Compress differential lock selector fork spring
and remove retaining clip from each end of
spring.
9. Withdraw differential lock selector shaft from
front output housing, recover spring.
10. Remove differential lock selector fork.