Range Rover P38
30
MANIFOLD AND EXHAUST SYSTEM
NEW RANGE ROVER
8
REPAIR
NOTE: Collect grommet. Refit to ducting.
7. Disengage 2 clips securing intake ducting.
Remove ducting.
8. Remove 3 bolts securing intake ducting bracket
and exhaust manifold heat shield to camshaft
cover. Collect bracket.
9. Disconnect heater hose from coolant connecting
pipe.
10. Remove bolt securing coolant connecting pipe to
engine front cover.
11. Remove coolant pipe. Remove ’O’ ring and
discard.
12. Slacken clips securing turbocharger outlet hose
to turbocharger and intercooler.
13. Remove turbocharger outlet hose assembly.
14. Release harness from 2 heat shield clips.
15. Remove heat shield.
Refit
16. Position heat shield.
17. Secure harness to heat shield clips.
18. Position outlet hose to turbocharger and
intercooler. Secure with clips.
19. Using a new ’O’ ring, position coolant pipe.
Engage to engine front cover.
20. Secure connecting pipe to front cover with bolt.
Tighten to
10 Nm (7 lbf.ft)
21. Connect heater hose. Secure with clip.
22. Align exhaust manifold heat shield. Position
intake ducting bracket.
23. Secure ducting bracket and heat shield with
bolts.
24. Position intake ducting. Engage clips.
25. Engage breather valve into ducting grommet.
26. Connect ducting to turbocharger intake hose.
Secure with clip.
27. Connect intake hose to ducting. Secure with clip.
28. Fit cooling fan cowl.
See COOLING SYSTEM,
Repair.
29. Remove safety stands. Lower vehicle.
30. Reconnect battery negative lead.
