Range Rover P38
MANIFOLD AND EXHAUST SYSTEM
7
REPAIR
6. Remove exhaust manifold. Collect gaskets and
discard.
NOTE: The gasket fitted to No. 1 & 2
exhaust ports acts as a turbocharger heat
shield.
Refit
7. Ensure mating faces are clean.
8. Position new gaskets and turbocharger heat
shield to cylinder head studs. Ensure tabs face
outwards.
9. Position exhaust manifold. Secure with nuts and
flat washers. Working from centre outwards,
progressively tighten to
22 Nm (16 lbf.ft).
10.
Vehicles with EGR: Secure EGR pipe flange to
manifold with bolts. Tighten to
22 Nm
(16 lbf.ft).
11. Position turbocharger with new gasket to
exhaust manifold. Secure with bolts. Tighten to
45 Nm (33 lbf.ft).
12. Fit heat shield.
See this section.
13. Remove safety stands. Lower vehicle.
14. Reconnect battery negative lead.
EXHAUST MANIFOLD HEAT SHIELD - DIESEL
Service repair no - 30.15.09
Remove
1. Disconnect battery negative lead.
2. Raise the vehicle.
WARNING: Support on safety stands.
3. Remove cooling fan cowl.
See COOLING
SYSTEM, Repair.
4. Release intake hose from ducting.
5. Release turbocharger intake hose from ducting.
6. Release breather valve from intake ducting
grommet.