Range Rover P38
MANIFOLD AND EXHAUST SYSTEM
25
REPAIR
17. Collect 6 inlet manifold gaskets.
18. Position cloth over inlet ports to prevent dirt
ingress.
Refit
19. Ensure mating faces are clean.
20. Position intake manifold with gaskets on studs.
Ensure injector leak off pipes are not fouled.
21. Position gearbox breather hose bracket on
rearmost manifold stud.
22. Secure manifold with nuts. Progressively tighten
to
22 Nm (16 lbf.ft)
23. Position manifold stays. Secure with nuts and
bolts.
24. Secure manifold pressure sensing hose to stay
with clip.
25. Connect multiplug to intake temperature sensor.
26. Engage fuel return hose into inlet manifold clip.
27. Connect intake hose. Secure with clip.
28. Position intake ducting. Engage clips.
29. Engage breather valve into ducting grommet.
30. Connect ducting to turbocharger intake hose.
Secure with clip.
31. Connect intake hose to ducting. Secure with clip.
32. Fit injector covers. Secure with screws.
33. Reconnect battery negative lead.
INTAKE MANIFOLD GASKETS - DIESEL WITH
EGR
Service repair no - 30.15.08
Remove
1. Disconnect battery negative terminal.
2. Remove air intake ducting.
See this section.
3. Disconnect vacuum hose from EGR valve.
4. Slacken clip and disconnect intercooler hose
from EGR valve.
5. Remove 2 bolts securing EGR pipe to EGR
valve.