Range Rover P38
ABS
7
REPAIR
Refit
19. Remove plugs from high pressure hose and
booster.
20. Position high pressure hose to booster. Secure
with banjo bolt and new sealing washers.
Tighten to
24 Nm. (18 lbf.ft)
21. Position booster to pedal box. Ensure push rod
engages with pedal. Secure booster with bolts.
Tighten to
45 Nm. (33 lbf.ft)
22. Remove plugs from brake pipes and booster.
Align pipes to booster. Secure union nuts.
Tighten to
14 Nm. (10 lbf.ft)
23. Remove plugs from high pressure hose and
pump.
24. Position high pressure hose to pump. Secure
with banjo bolt and new sealing washers.
Tighten to
24 Nm. (18 lbf.ft)
25. Connect fluid level switch multiplug.
26. Connect 2 multiplugs to booster.
27. Manual Vehicles only. Remove plugs from
clutch fluid hose and reservoir. Connect hose.
Secure with clip.
28. Remove plugs from reservoir, brake fluid hose
and pump.
29. Position hose to reservoir and pump. Secure
with new clips.
30. Remove cloth from under booster.
31. LHD Diesel Vehicles Only: Align fuel filter to
chassis turret. Secure with 2 bolts.
32. RHD Vehicles Only: Engage coolant expansion
tank beneath bracket. Engage with clips.
33. Reconnect battery negative lead.
34. Bleed braking system.
See this section.
35. Fit Fascia closing panel.
See CHASSIS AND
BODY, Repair.
FRONT CALIPER
Service repair no - 70.55.02
Remove
1. Remove brake pads.
See this section.
2. Using an approved hose clamp, clamp flexible
hose at caliper.
3. Remove banjo bolt securing flexible hose to
caliper. Discard sealing washers.
4. Plug caliper and hose to prevent ingress of dirt.
5. Remove 2 bolts securing caliper.
6. Remove caliper.
Refit
7. Clean exposed parts of caliper pistons with
brake fluid.
8. Fit caliper to hub and secure with bolts. Tighten
to
165 Nm. (122 lbf.ft)
9. Remove plugs from caliper and hose.
10. Using new sealing washers, position hose to
caliper. Secure with banjo bolt. Tighten to
32Nm. (24 lbf.ft)
11. Remove hose clamp.
12. Refit brake pads.
See this section.
13. Bleed both front brake calipers.
See this
section.
14. Remove safety stands. Lower vehicle.
15. Press brake pedal firmly several times to seat
brake pads.