R380 Manual Gearbox Overhaul: Torque Wrench Settings
MANUAL GEARBOX
TORQUE WRENCH SETTINGS
1
TORQUE WRENCH SETTINGS
Oil pump to extension case
6 Nm (4.5 lbf.ft)
Attachment plate to gearcase
8 Nm (6 lbf.ft)
Attachment plate to remote housing
8 Nm (6 lbf.ft)
Splash shield bolts
8 Nm (6 lbf.ft)
Bottom cover to clutch housing
8 Nm (6 lbf.ft)
Breather baffle
8 Nm (6 lbf.ft)
Clip to clutch release lever
8 Nm (6 lbf.ft)
Cover to gear change housing*
8 Nm (6 lbf.ft)
Interlock spool retainer to gear case
8 Nm (6 lbf.ft)
Torsion spring locknut - adjusting screw
8 Nm (6 lbf.ft)
Screw - gear lever retention
8 Nm (6 lbf.ft)
Breather
15 Nm (11 lbf.ft)
Gear lever cap retainer bolt
15 Nm (11 lbf.ft)
Reverse inhibitor shaft
16 Nm (12 lbf.ft)
Reverse light switch
24 Nm (17 lbf.ft)
Transfer box to remote housing bolts
25 Nm (18 lbf.ft)
Bias adjustment plate bolts*
25 Nm (18 lbf.ft)
Selector quadrant setscrew*
25 Nm (18 lbf.ft)
Gear change lever yoke setscrew*
25 Nm (18 lbf.ft)
Bridge plates to gear change housing*
25 Nm (18 lbf.ft)
Extension case to gear case*
25 Nm (18 lbf.ft)
Front cover to gear case*
25 Nm (18 lbf.ft)
Gear change housing to extension case
25 Nm (18 lbf.ft)
Gear lever housing to remote housing
25 Nm (18 lbf.ft)
Guide - clutch release sleeve to clutch housing
25 Nm (18 lbf.ft)
Mounting bracket
25 Nm (18 lbf.ft)
Pivot clutch lever to clutch housing
25 Nm (18 lbf.ft)
Pivot plate to clutch housing
25 Nm (18 lbf.ft)
Plug - detent ball and spring*
25 Nm (18 lbf.ft)
Plunger housing to gear change housing
25 Nm (18 lbf.ft)
Remote selector housing to extension case
25 Nm (18 lbf.ft)
Slave cylinder to clutch housing
25 Nm (18 lbf.ft)
Upper gear lever assembly to lower gear lever
25 Nm (18 lbf.ft)
Yoke to selector shaft
25 Nm (18 lbf.ft)
Oil filler/level plug
30 Nm (22 lbf.ft)
Oil drain plug
50 Nm (37 lbf.ft)
Clutch housing to gearbox
72 Nm (53 lbf.ft)
Output flange bolt
90 Nm (66 lbf.ft)
5th gear layshaft stake nut
220 Nm (162 lbf.ft)
Remote housing blanking plug*
30 Nm (22 lbf.ft)
Selector shaft trunnion setscrew*
25 Nm (18 lbf.ft)
Transfer box gaiter support plate bolts
15 Nm (11 lbf.ft)
Gate plate bolts
15 Nm (11 lbf.ft)
* Apply Loctite 290 to threads