landrover Workshop Repair Guides

Land Rover Workshop Service and Repair Manuals

DISMANTLE, INSPECTION AND OVERHAUL > < BORG WARNER TRANSFER GEARBOX|Page 426
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41

TRANSFER GEARBOX

6

OVERHAUL

Selector fork assembly

13. Using Torx bit 25 remove the screw securing the

selector arm to the selector lever shaft.

14. Remove the retaining clip securing the selector

fork arm to the selector lever shaft.

15. Using Torx bit 25 remove the screw retaining the

selector lever.

16. Remove the selector lever shaft from the case

and fork assembly.

17. Withdraw the selector fork assembly and

selector sleeve.

18. Retrieve the selector plunger and spring from the

rear cover.

Planetary set (Epicyclic unit)

19. Turn the case over and prise the end cap off the

planetary set housing.

20. Remove the circlip retaining the sun gear shaft.

21. Turn the casing over and remove the large snap

ring retaining the planetary set.

22. Withdraw the annulus and planetary assembly

from the planetary set housing, complete with oil
pump, feed pipe and filter.

DISMANTLE, INSPECTION AND OVERHAUL > < BORG WARNER TRANSFER GEARBOX|Page 426