G 500 W463 V8-5.0L M113 (2003): Engine, Cooling and Exhaust

Also for this vehicle: G 55 AMG (463.246) V8-5.5L (113.982) (2005), G 550 (463.236) V8-5.5L (273.963) (2009), G 550 (463.237) V8-5.5L (273.963) (2011), G 55K AMG (463.271) V8-5.5L SC (113.993) (2007).

Diagnostics Maintenance Engine Transmission Brakes Electrical Steering & suspension Heating & A/C Body & interior

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01Relays and Modules Relays and Modules: Sections
02Sensors and Switches Sensors and Switches: Sections
03Maintenance Maintenance: Sections
04Engine, Cooling and Exhaust Engine, Cooling and Exhaust: Sections
- Engine560 pages
  - Access Cover, Engine › Component Information › Service and Repair2
  - Compression Check › System Information17 pages
    Specifications › Normal Compression2 3 4 5 6 7 8 9 10
    System Diagnosis › AR01.00-P-1200B Testing Compression Pressure2 3 4 5 6 7
  - Camshaft, Lifters and Push Rods34 pages
    Camshaft Bearing › Component Information5 pages
    Specifications › Camshaft Bearing Cap Torque & Sequence2
    Service and Repair › AR05.20-P-7103AU Remove/Install Camshaft Bearing Cap2 3
    Camshaft Gear/Sprocket › Component Information › Specifications2
    Camshaft, Engine › Component Information17 pages
    Specifications › Position Sensor2 3 4 5 6 7 8
    Service and Repair › Procedures2 3 4 5 6 7
    Tools and Equipment › Electrical / Mechanical Repair2
    Lifter / Lash Adjuster, Valve › Component Information › Service and Repair
    Rocker Arm Assembly › Component Information9 pages
    Specifications2
    Service and Repair › AR05.20-P-2350AU Remove/Install Rocker Arm Shaft2 3 4 5
    Tools and Equipment › Special Tools2
  - Cylinder Block Assembly131 pages
    Balance Shaft › Component Information › Specifications2
    Connecting Rod Bearing › Component Information8 pages
    Specifications2
    Service and Repair › Procedures2 3 4 5 6
    Connecting Rod, Engine › Component Information21 pages
    Specifications › Torque2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Testing and Inspection › AR03.10-P-6111-01BV Inspect Conrod Bolts2
    Service and Repair › AR03.10-P-6111-02BV Tightening Conrod Bolts2 3 4
    Crankshaft Main Bearing › Component Information33 pages
    Specifications › BE03.20-P-1000-04E Inspection Data of Crankshaft Bearing Clearance2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
    Service and Repair › AR03.20-P-4291-03AV Determine Crankshaft Bearing Axial Play2 3 4 5 6 7 8 9 10
    Crankshaft Seal Retainer › Component Information6 pages
    Specifications2
    Service and Repair › Procedures2 3 4
    Crankshaft, Engine › Component Information19 pages
    Specifications › Connecting Rod2 3 4 5 6 7 8 9 10 11 12 13 14 15
    Service and Repair › AR03.20-P-4351BV Remove/Install Crankshaft2 3 4
    Cylinder Liner › Component Information › Specifications2 3 4 5 6 7
    Engine Block Heater › Component Information › Specifications
    Harmonic Balancer - Crankshaft Pulley › Component Information5 pages
    Specifications › BE03.30-P-1000-02A Belt Pulley/Vibration Damper2 3
    Tools and Equipment › Electrical / Mechanical Repair2
    Piston, Engine › Component Information17 pages
    Specifications › Connecting Rod2 3 4 5 6 7 8 9
    Service and Repair › Procedures2 3 4 5 6 7 8
    Piston Ring, Engine › Component Information12 pages
    Specifications › BE03.10-P-1000-05B Inspection Data of Piston Rings2 3 4 5 6 7
    Service and Repair › Procedures2 3 4 5
  - Cylinder Head Assembly49 pages
    Valve Clearance › System Information › Specifications
    Rocker Arm Assembly › Component Information9 pages
    Specifications2
    Service and Repair › AR05.20-P-2350AU Remove/Install Rocker Arm Shaft2 3 4 5
    Tools and Equipment › Special Tools2
    Valve Cover › Valve Cover Gasket › Component Information › Service and Repair
    Valve Guide › Component Information15 pages
    Specifications2 3 4
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11
    Valve Seat › Component Information10 pages
    Specifications2 3 4 5 6
    Service and Repair › Procedures2 3 4
    Valve Spring › Component Information › Service and Repair2 3 4
    Valve, Intake/Exhaust › Component Information9 pages
    Specifications2 3 4 5
    Service and Repair › Procedures2 3 4
  - Drive Belts, Mounts, Brackets and Accessories29 pages
    Drive Belt › Component Information › Testing and Inspection2 3 4 5
    Drive Belt Tensioner › Component Information › Service and Repair
    Engine Mount › Component Information23 pages
    Specifications2 3 4 5 6 7 8 9 10 11 12 13 14
    Service and Repair › AR22.10-P-1100HV Remove/Install Engine Mount2 3 4 5 6 7 8 9
  - Engine Lubrication139 pages
    Engine Oil Pressure › Component Information › Specifications › Mechanical Specifications2 3
    Engine Oil Dip Stick - Dip Stick Tube › Component Information33 pages
    Technical Service Bulletins28 pages
    All Technical Service Bulletins for Engine Oil Dip Stick - Dip Stick Tube: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Customer Interest for Engine Oil Dip Stick - Dip Stick Tube: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Specifications › Crankcase Ventilation, Cylinder Head Cover2 3
    Tools and Equipment › Electrical / Mechanical Repair2
    Engine Oil Drain Plug › Component Information › Tools and Equipment › Oil Drain & Plug Wrench - AST Tool # H 27602
    Engine Oil › Component Information8 pages
    Technical Service Bulletins › Engine - Additional Approved Engine Oils
    Specifications › Mechanical Specifications2 3
    Service Precautions › Engine Oils2
    Tools and Equipment › Special Tools2
    Oil Cooler, Engine › Component Information › Specifications2 3
    Oil Filter Housing › Component Information › Specifications2
    Oil Level Warning Indicator Control Module › Component Information › Technical Service Bulletins28 pages
    All Technical Service Bulletins for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Customer Interest for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Oil Level Sensor › Component Information32 pages
    Technical Service Bulletins30 pages
    All Technical Service Bulletins for Oil Level Sensor:15 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Customer Interest for Oil Level Sensor:15 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Specifications › Oil Pan2
    Oil Pan, Engine › Component Information22 pages
    Technical Service Bulletins2 pages
    All Technical Service Bulletins for Oil Pan: › T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Customer Interest for Oil Pan: › T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Specifications › Mechanical Specifications2 3
    Diagrams › Exploded Views2 3 4
    Service Precautions › AH01.45-P-0001-01E Notes on Application of Sealing Compound to Oil Pan2
    Service and Repair › Procedures2 3 4 5 6 7 8 9
    Tools and Equipment › Special Tools2
    Oil Pump, Engine4 pages
    Engine Oil Pressure › Component Information › Specifications › Mechanical Specifications2 3
    Oil Pressure Regulator Valve › Component Information › Service and Repair
    Oil Spray Jet › Component Information › Specifications2
  - Intake Manifold › Component Information6 pages
    Specifications › Electronic Accelerator2
    Description and Operation › Intake Manifold Task2 3 4
  - Relays and Modules - Engine › Oil Level Warning Indicator Control Module › Component Information › Technical Service Bulletins28 pages
    All Technical Service Bulletins for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    Customer Interest for Oil Level Warning Indicator Control Module: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
  - Seals and Gaskets, Engine16 pages
    Crankshaft Main Bearing Seal › Component Information › Service and Repair › AR03.20-P-3063B Replace Rear Crankshaft Radial Seal2 3
    Cylinder Head Gasket › Component Information › Service and Repair › AH01.30-P-1000-04V Notes on Application of Sealant to Cylinder Head Gasket2 3
    Front Crankshaft Seal › Component Information › Service and Repair › AR03.20-P-3000B Replace Front Crankshaft Radial Seal2 3 4
    Valve Cover Gasket › Component Information › Service and Repair
    Valve Guide Seal › Component Information › Service and Repair › AR05.30-P-3500B Remove/Install Valve Springs and/or Valve Stem Seals2 3 4 5
  - Sensors and Switches - Engine › Oil Level Sensor › Component Information32 pages
    Technical Service Bulletins30 pages
    All Technical Service Bulletins for Oil Level Sensor:15 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Customer Interest for Oil Level Sensor:15 pages
    LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    T-18_40-30B › Feb › 07 › Engine - Oil Leaks Between Oil Level Sensor & Oil Pan
    Specifications › Oil Pan2
  - Timing Components36 pages
    Balance Shaft2 pages
    Component Information › Specifications2
    Component Information › Specifications
    Camshaft Gear/Sprocket › Component Information › Specifications2
    Timing Chain › Component Information13 pages
    Service Precautions
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11 12
    Timing Chain Guide › Component Information › Service and Repair
    Timing Chain Tensioner › Component Information › Specifications2 3
    Timing Component Alignment Marks › Component Information › Locations2
    Timing Cover › Component Information13 pages
    Specifications › Timing Case Cover Bolts2
    Service and Repair › Procedures2 3 4 5 6 7 8 9 10 11
  - Tune-up and Engine Performance Checks34 pages
    Fuel Pressure › System Information › Specifications
    Fuel Filter › Component Information › Locations2 3
    Firing Order › Component Information › Specifications › Firing Order2 3
    Spark Plug › Component Information9 pages
    Specifications
    Service and Repair › Procedures2 3 4 5 6
    Tools and Equipment › Spark Plug Pliers - AST Tool # H 18492
    Compression Check › System Information17 pages
    Specifications › Normal Compression2 3 4 5 6 7 8 9 10
    System Diagnosis › AR01.00-P-1200B Testing Compression Pressure2 3 4 5 6 7
    Valve Clearance › System Information › Specifications
  - Water Pump › Component Information7 pages
    Technical Service Bulletins4 pages
    All Technical Service Bulletins for Water Pump:2 pages
    P-20_10-23 › May › 03 › Cooling System - Water Pump Leakage
    T-20_10-24 › May › 03 › Cooling System - Water Pump Leaks
    Customer Interest for Water Pump:2 pages
    P-20_10-23 › May › 03 › Cooling System - Water Pump Leakage
    T-20_10-24 › May › 03 › Cooling System - Water Pump Leaks
    Specifications › BA20.10-P-1000-01C Coolant Pump, Coolant Thermostat2 3
- Cooling System60 pages
  - Auxiliary Water Pump › Component Information › Locations2
  - Coolant › Component Information22 pages
    Specifications › Mechanical Specifications2 3 4 5 6 7 8
    Description and Operation › Coolant2 3 4 5 6 7 8 9
    Service and Repair › Procedures2 3 4 5
  - Coolant Reservoir › Component Information › Service and Repair2
  - Radiator Cooling Fan › Fan Clutch › Component Information › Specifications2 3
  - Fan Shroud › Component Information › Specifications2 3
  - Heater Core › Component Information › Locations2
  - Radiator › Component Information4 pages
    Specifications › Radiator, Coolant Hoses2
    Tools and Equipment › Special Tools2
  - Radiator Cap › Component Information › Specifications2 3 4 5 6 7 8 9
  - Thermostat, Engine Cooling › Component Information › Specifications2 3 4
  - Thermostat Housing, Engine Cooling › Component Information › Specifications
  - Water Pump › Component Information8 pages
    Technical Service Bulletins5 pages
    All Technical Service Bulletins:2 pages
    P-20_10-23 › May › 03 › Cooling System - Water Pump Leakage
    T-20_10-24 › May › 03 › Cooling System - Water Pump Leaks
    Customer Interest:2 pages
    P-20_10-23 › May › 03 › Cooling System - Water Pump Leakage
    T-20_10-24 › May › 03 › Cooling System - Water Pump Leaks
    All Other Service Bulletins for Water Pump: › T-42_45-36 › Mar › 04 › ABS/Traction Control - ESP Activates too Early on Turns
    All Other Service Bulletins for Water Pump: › T-42_45-36 › Mar › 04 › ABS/Traction Control - ESP Activates too Early on Turns
    Specifications › BA20.10-P-1000-01C Coolant Pump, Coolant Thermostat2 3
- Exhaust System35 pages
  - Catalytic Converter › Component Information5 pages
    Service Precautions › Environmental Impact Information2
    Description and Operation › GF49.10-P-3002-01F Three-Way Catalyst Function2 3
  - Exhaust Manifold › Component Information8 pages
    Specifications
    Service and Repair › Procedures2 3 4 5 6 7
  - Exhaust Pipe › Component Information › Technical Service Bulletins › Exhaust System - Exhaust Pipe Chrome Tip Care2
  - Heat Shield, Exhaust › Component Information › Technical Service Bulletins18 pages
    All Technical Service Bulletins: › T-49_10-03 › Dec › 02 › Exhaust System - Noise2
    Customer Interest: › T-49_10-03 › Dec › 02 › Exhaust System - Noise2
    All Other Service Bulletins for Heat Shield: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information2 3 4 5 6 7 8 9 10 11 12 13 14
    All Other Service Bulletins for Heat Shield: › LI01-45_P-047548 › Aug › 09 › Engine - Oil Level Message General Information
  - Muffler › Component Information › Specifications2
05Powertrain Management Powertrain Management: Sections
06Transmission and Drivetrain Transmission and Drivetrain: Sections
07Brakes and Traction Control Brakes and Traction Control: Sections
08Starting and Charging Starting and Charging: Sections
09Power and Ground Distribution Power and Ground Distribution: Sections
10Steering and Suspension Steering and Suspension: Sections
11Heating and Air Conditioning Heating and Air Conditioning: Sections
12Restraint Systems Restraint Systems: Sections
13Accessories and Optional Equipment Accessories and Optional Equipment: Sections
14Body and Frame Body and Frame: Sections
15Cruise Control Cruise Control: Sections
16Instrument Panel, Gauges and Warning Indicators Instrument Panel, Gauges and Warning Indicators: Sections
17Lighting and Horns Lighting and Horns: Sections
18Windows and Glass Windows and Glass: Sections
19Wiper and Washer Systems Wiper and Washer Systems: Sections