Mountaineer AWD V6-4.0L VIN K Flex Fuel (2003): Engine, Cooling and Exhaust

Also for this vehicle: Mountaineer 2WD V6-245 4.0L VIN X SFI (2000), Mountaineer 2WD V6-4.0L VIN E (1999), Mountaineer 2WD V6-4.0L VIN K (2007), Mountaineer 2WD V6-4.0L VIN K Flex Fuel (2002), Mountaineer 2WD V8-302 5.0L VIN P SFI (2000), Mountaineer 2WD V8-4.6L (2010), Mountaineer 2WD V8-4.6L SOHC VIN W (2003), Mountaineer 2WD V8-4.6L VIN 8 (2006), Mountaineer 4WD V6-245 4.0L VIN X SFI (2000), Mountaineer 4WD V6-4.0L VIN E (1999), Mountaineer 4WD V8-302 5.0L VIN P SFI (2000), Mountaineer 4WD V8-4.6L (2010), Mountaineer AWD V6-4.0L (2008), Mountaineer AWD V6-4.0L VIN E (2002), Mountaineer AWD V8-4.6L (2010), Mountaineer AWD V8-4.6L SOHC VIN W (2002), Mountaineer AWD V8-4.6L VIN 8 (2006), Mountaineer RWD V6-4.0L (2008), Mountaineer V8-302 5.0L VIN P EFI (1998), Explorer and Explorer Sport Trac Factory Service Manual (2007) (Ford).

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1. 01Diagnostic Trouble Codes (DTC)Diagnostic Trouble Codes (DTC): Sections
2. 02Relays and ModulesRelays and Modules: Sections
3. 03Sensors and SwitchesSensors and Switches: Sections
4. 04MaintenanceMaintenance: Sections
5. 05Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine204 pages

     • Actuators and Solenoids - Engine › Variable Valve Timing Actuator › Component Information › Description and Operation2
     • Compression Check › System Information › Specifications23
     • Camshaft, Lifters and Push Rods28 pages

       • Camshaft Bearing › Component Information › Specifications
       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Camshaft, Engine › Component Information18 pages

         • Specifications23
         • Service and Repair › Camshaft, Valve Springs and Valve Seals-RH23456789101112131415
       • Lifter / Lash Adjuster, Valve › Component Information › Service and Repair23
       • Rocker Arm Assembly › Component Information › Service and Repair23
       • Variable Valve Timing Actuator › Component Information › Description and Operation2
     • Cylinder Block Assembly16 pages

       • Balance Shaft › Component Information › Specifications
       • Balance Shaft Chain › Component Information › Specifications
       • Connecting Rod Bearing › Component Information › Specifications
       • Connecting Rod, Engine › Component Information › Specifications
       • Crankshaft Main Bearing › Component Information › Specifications
       • Crankshaft, Engine › Component Information › Specifications
       • Engine Block Heater › Component Information › Specifications2
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications2345
       • Piston, Engine › Component Information › Specifications
       • Piston Pin, Engine › Component Information › Specifications
       • Piston Ring, Engine › Component Information › Specifications
     • Cylinder Head Assembly29 pages

       • Fuel Pressure Release › System Information › Service Precautions23
       • Rocker Arm Assembly › Component Information › Service and Repair23
       • Valve Cover › Component Information8 pages

         • Specifications
         • Service and Repair › Valve Cover RH234567
       • Valve Spring › Component Information › Service and Repair › Camshaft, Valve Springs and Valve Seals-RH23456789101112131415
     • Drive Belts, Mounts, Brackets and Accessories21 pages

       • Drive Belt › Component Information7 pages

         • Technical Service Bulletins4 pages

           • All Technical Service Bulletins for Drive Belt: › 05-17-8 › Sep › 05 › A/C - Drive Belt Chirp When A/C Compressor Engages2
           • Customer Interest for Drive Belt: › 05-17-8 › Sep › 05 › A/C - Drive Belt Chirp When A/C Compressor Engages2
         • Testing and Inspection › Initial Inspection and Diagnostic Overview23
       • Drive Belt Tensioner › Component Information › Specifications234
       • Engine Mount › Component Information › Specifications234567
       • Idler Pulley › Component Information › Specifications23
     • Engine Lubrication32 pages

       • Engine Oil Pressure › Component Information › Specifications2
       • Engine Oil Dip Stick - Dip Stick Tube › Component Information › Technical Service Bulletins › Engine - Oil Level Indicator Markings2
       • Engine Oil › Component Information › Specifications › Capacity Specifications2
       • Oil Filter, Engine › Component Information › Specifications
       • Oil Filter Adapter › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Oil Filter Adapter: › 04-19-10 › Sep › 04 › Engine - Oil Leaks From Oil Filter Adapter2
         • Customer Interest for Oil Filter Adapter: › 04-19-10 › Sep › 04 › Engine - Oil Leaks From Oil Filter Adapter2
       • Oil Pan, Engine › Component Information › Specifications2345678
       • Oil Pressure Sender › Component Information › Locations234
       • Oil Pick Up/Strainer › Component Information › Service and Repair234567
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications2
     • Intake Manifold › Component Information › Service and Repair23456
     • Seals and Gaskets, Engine23 pages

       • Crankshaft Main Bearing Seal › Component Information › Service and Repair23
       • Cylinder Head Gasket › Component Information › Technical Service Bulletins › Engine - Reman Engine Head Gasket Identification234
       • Front Crankshaft Seal › Component Information › Service and Repair
       • Valve Guide Seal › Component Information › Service and Repair › Camshaft, Valve Springs and Valve Seals-RH23456789101112131415
     • Sensors and Switches - Engine › Oil Pressure Sender › Component Information › Locations234
     • Timing Components12 pages

       • Balance Shaft › Component Information › Specifications
       • Balance Shaft Chain › Component Information › Specifications
       • Camshaft Gear/Sprocket › Component Information › Specifications
       • Timing Chain Tensioner › Component Information › Service and Repair › Timing Drive Components - Hydraulic Chain Tensioner, RH2
       • Timing Cover › Component Information › Specifications2345
       • Variable Valve Timing › Variable Valve Timing Actuator › Component Information › Description and Operation2
     • Tune-up and Engine Performance Checks26 pages

       • Fuel Pressure › Fuel Pressure Test Port › Component Information › Service Precautions › Technician Safety Information2
       • Air Cleaner Housing › Component Information › Technical Service Bulletins4 pages

         • All Technical Service Bulletins for Air Cleaner Housing: › 03-5-2 › Mar › 03 › A/C - Underhood - Buzz or Flutter Noise2
         • Customer Interest for Air Cleaner Housing: › 03-5-2 › Mar › 03 › A/C - Underhood - Buzz or Flutter Noise2
       • Fuel Filter › Fuel Pressure Release › System Information › Service Precautions23
       • Firing Order › Component Information › Specifications2
       • Ignition Timing › Number One Cylinder › Component Information › Locations
       • Ignition Cable › Component Information › Service Precautions2345
       • Spark Plug › Component Information › Specifications23456
       • Compression Check › System Information › Specifications23
     • Water Pump › Component Information › Specifications2
   • Cooling System70 pages

     • Coolant › Component Information5 pages

       • Technical Service Bulletins › Cooling System - Premium Gold Coolant Service Info2
       • Specifications › Pressure, Vacuum and Temperature Specifications23
     • Coolant Reservoir › Component Information › Specifications2
     • Radiator Cooling Fan › Fan Blade › Component Information › Specifications
     • Engine - Coolant Temperature Sensor/Switch5 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations23
       • Engine Temperature Sensor › Component Information › Locations2
     • Fan Shroud › Component Information › Specifications2345678
     • Heater Control Valve › Component Information › Description and Operation23
     • Heater Core › Component Information14 pages

       • Technical Service Bulletins6 pages

         • All Technical Service Bulletins for Heater Core: › 06-21-19 › Oct › 06 › A/C - Heater Core Electrolysis/Leakage23
         • Customer Interest for Heater Core: › 06-21-19 › Oct › 06 › A/C - Heater Core Electrolysis/Leakage23
       • Description and Operation › Auxiliary Climate Control2
       • Service and Repair › Auxiliary Climate Control23456
     • Heater Hose › Component Information11 pages

       • Technical Service Bulletins6 pages

         • All Technical Service Bulletins for Heater Hose: › 06-21-19 › Oct › 06 › A/C - Heater Core Electrolysis/Leakage23
         • Customer Interest for Heater Hose: › 06-21-19 › Oct › 06 › A/C - Heater Core Electrolysis/Leakage23
       • Service and Repair › Auxiliary Climate Control2345
     • Radiator › Component Information10 pages

       • Specifications
       • Service and Repair › Radiator, Cooling Fan and Shroud23456789
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch5 pages

       • Coolant Temperature Sensor/Switch (For Computer) › Component Information › Locations23
       • Engine Temperature Sensor › Component Information › Locations2
     • Thermostat, Engine Cooling › Component Information › Specifications23
     • Thermostat Housing, Engine Cooling › Component Information › Specifications
     • Water Pump › Component Information › Specifications2
   • Exhaust System17 pages

     • Catalytic Converter › Component Information › Technical Service Bulletins12 pages

       • All Technical Service Bulletins for Catalytic Converter: › 02-21-6 › Oct › 02 › Engine Controls/Emissions - Exhaust Sulfur Smell23456
       • Customer Interest for Catalytic Converter: › 02-21-6 › Oct › 02 › Engine Controls/Emissions - Exhaust Sulfur Smell23456
     • Exhaust Manifold › Component Information3 pages

       • Specifications
       • Service and Repair › Exhaust Manifold LH2
     • Heat Shield, Exhaust › Component Information › Specifications
     • Muffler › Component Information › Specifications
6. 06Powertrain ManagementPowertrain Management: Sections
7. 07Transmission and DrivetrainTransmission and Drivetrain: Sections
8. 08Brakes and Traction ControlBrakes and Traction Control: Sections
9. 09Starting and ChargingStarting and Charging: Sections
10. 10Power and Ground DistributionPower and Ground Distribution: Sections
11. 11Steering and SuspensionSteering and Suspension: Sections
12. 12Heating and Air ConditioningHeating and Air Conditioning: Sections
13. 13Restraint SystemsRestraint Systems: Sections
14. 14Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
15. 15Body and FrameBody and Frame: Sections
16. 16Cruise ControlCruise Control: Sections
17. 17Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
18. 18Lighting and HornsLighting and Horns: Sections
19. 19Windows and GlassWindows and Glass: Sections
20. 20Wiper and Washer SystemsWiper and Washer Systems: Sections