Workshop Manuals Factory service & repair Mini
01 Introduction02 General information03 Information04 Engine05 Emission control06 Engine management system - MEMS07 Fuel delivery system08 Cooling system09 Manifold & exhaust systems10 Clutch11 Manual gearbox12 Drive shafts13 Steering14 Suspension15 Brakes16 Restraint systems17 Body18 Heating & ventilation19 Wipers & washers20 Electrical21 Instruments
Mini Mini Workshop Manual (1996-2000)12 · Drive shafts
12 · Transmission

Drive shaft outer joint

Make
Mini
Model
Mini Workshop Manual
Year
1996–2000
Section
Repairs › Drive shaft outer joint
Drive shaftsDrive shaft outer joint

DRIVE SHAFT OUTER JOINT

Service repair no - 47.10.04

Remove

  1. Remove drive shaft and outer joint. See this section.
  2. Place drive shaft in vice.
Drive shaft outer joint – Place drive shaft in vice.
  1. Remove clip securing gaiter to outer joint.
  2. Fold back gaiter to gain access to outer joint.
  3. Using a suitable drift against the inner part of the joint, remove joint from shaft.
  4. Remove circlip from shaft and discard.
  5. Inspect gaiter for signs of damage and renew if necessary.

Refit

  1. Thoroughly clean outer joint and drive shaft.
  2. Fit new circlip to drive shaft.
  3. Position outer joint to shaft, use a screwdriver to press circlip into groove and push joint fully onto shaft.
  4. Apply grease from the sachet supplied to the joint.
  5. Fold back gaiter and locate on outer joint.
  6. Using a Band-it thrift tool secure gaiter to outer joint with clip.
  7. Remove drive shaft from vice.
  8. Fit drive shaft and outer joint. See this section.

DRIVE SHAFT INNER JOINT

Service repair no - 47.10.14

Remove

  1. Raise front of vehicle, one side.

WARNING: Support on safety stands.

  1. Remove drive shaft and outer joint, but DO NOT remove drive shaft from front hub. See this section.
  2. Position container beneath differential to collect fluid loss.
Drive shaft inner joint – Position container beneath differential to collect fluid loss.
  1. Using tool 18G 1240 release inner joint from differential.

Parts & tools for this job For 1996 Mini Mini

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.