Cooper S (R56) L4-1.6L Turbo (N14) (2009)
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Stick on seal in sections
IMPORTANT:
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Do not touch bonding surface.
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Surface temperature >= 20 degrees C
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Incorrect bonding of the seal will result in leakage.
54 0 ... Repair Instructions For Bonded Seals
54 0 ... Repair Instructions For Bonded Seals
1. General information on handling rubber seal profiles:
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If seals reveal partly detached protective film on delivery, they must not be bonded.
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Store seals at 15 °C to 25 °C.
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If, during the handling, the protective film has come off before bonding, it can still be bonded.
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Bonding at room and object temperature >20 °C. Temperatures between 40 and 50 °C significantly increase initial adhesion.
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Seals, which are subjected to temperatures above 80 °C after gluing, will be very difficult to remove.
2. Damage pattern and repair
2.1 Partially detached bond (rubber-adhesive tape or adhesive tape-paint)
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Up to 120 mm for retouching without auxiliary resources
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Up to 200 mm repaired with pressing-on tools on straight surfaces
a. Cleaning damaged areas:
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Degrease bonded area with adhesive cleaner (refer to BMW Parts Service) and remove other residues.
NOTE: Use necessary cotton-or fluff-free paper towel once only.
When using solvent: expose repair area to air for at least 2 minutes.
b. Applying adhesive:
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With a fine nozzle, apply a wafer-thin bead to adhesive tape.
NOTE: Use contact adhesive (e.g. Terokal 2444)
CAUTION:
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Avoid contact to skin.
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Do not apply adhesive to visible painted surfaces.
c. Pressing on rubber seal:
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Press down seal using contact pressure (forced pressure not necessary) for at least 1 minute.
CAUTION: Load can only be applied to the bond after a period of 2 minutes. This waiting time is absolutely essential.
2.2 Larger defects (mechanical damage and larger separations of seal)
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Complete replacement of rubber seal necessary
a. Peeling off damaged rubber seal:
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Pull off rubber seal slowly at an angle up to 20° under uniformly strong tension.
NOTE:
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Make sure the connection between adhesive tape and seal is retained.
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If the connection between adhesive tape and seal is detached: Carefully and slowly detach adhesive tape at an angle of 20° from roof
opening or lid.
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When existing seals are being peeled off with a hot air blower: Do not damage paintwork.
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Do not detach rubber-adhesive tape connection if at all possible.
b. Cleaning bonded area:
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Degrease bonded area with adhesive cleaner (refer to BMW Parts Service) and remove other residues.
NOTE: Use necessary cotton-or fluff-free paper towel once only.
When using solvent: expose repair area to air for at least 2 minutes.
c. Detaching protective film from bonded area: